Hot-Film Measurements on a Low Pressure Turbine Linear Cascade With Bypass Transition

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Reinaldo A. Gomes ◽  
Stephan Stotz ◽  
Franz Blaim ◽  
Reinhard Niehuis

Transition of the state of the boundary layer from laminar to turbulent plays an important role in the aerodynamic loss generation on turbine airfoils. An accurate simulation of the transition process and of the state of the boundary layer is therefore crucial for prediction of the aerodynamic efficiency of components in rotating machines. A lot of the research in the past years dealt with the transition over laminar separation bubbles, especially concerning flows in low pressure turbines (LPTs) of air jet engines. Nevertheless, bypass transition is also frequent in turbomachines at higher Reynolds numbers as well as for properly designed profiles. Compared with transition over a laminar separation bubble, a bypass transition is experimentally much more difficult to detect with standard measurement techniques. In such cases it becomes necessary to use more sophisticated techniques, such as hot-film anemometry, hot wires, or Preston probes in order to obtain accurate information on the state of the boundary layer. The study presented is carried out using a linear cascade with a LPT blade profile with strong front loading and gentle flow deceleration at the rear suction side of the blade. Measurements were performed at the high-speed cascade wind tunnel of the Institute of Jet Propulsion at engine relevant Mach and Reynolds numbers. Emphasis is put on the evaluation of the different transition processes at midspan and its influence on profile losses. The data postprocessing was adapted for compressible flows, which allows a more accurate determination of the transition area as well as qualitatively better distributions of the wall shear stress. Finally, comparisons with simulations, using computational fluid dynamics (CFD) tools, are performed and fields for improvement of the turbulence and transition models are identified.

Author(s):  
Reinaldo A. Gomes ◽  
Stephan Stotz ◽  
Franz Blaim ◽  
Reinhard Niehuis

Transition of the state of the boundary layer from laminar to turbulent plays an important role in the aerodynamic loss generation on turbine airfoils. An accurate simulation of the transition process and of the state of the boundary layer is therefore crucial for prediction of the aerodynamic efficiency of components in rotating machines. A lot of the research in the past years dealt with the transition over laminar separation bubbles, especially concerning flows in low pressure turbines (LPT) of air jet engines. Nevertheless, by-pass transition is also frequent in turbomachines at higher Reynolds numbers as well as for properly designed profiles. Compared with transition over a laminar separation bubble, a by-pass transition is experimentally much more difficult to detect with standard measurement techniques. In such cases it becomes necessary to use more sophisticated techniques, such as hot film anemometry, hot wires or Preston probes in order to obtain accurate information on the state of the boundary layer. The study presented is carried out using a linear cascade with a LPT blade profile with strong front loading and gentle flow deceleration at the rear suction side of the blade. Measurements were performed at the High-Speed Cascade Wind Tunnel of the Institute of Jet Propulsion at engine relevant Mach and Reynolds numbers. Emphasis is put on the evaluation of the different transition processes at mid-span and its influence on profile losses. The data post processing was adapted for compressible flows, which allows a more accurate determination of the transition area as well as qualitatively better distributions of the wall shear stress. Finally, comparisons with simulations, using computational fluid dynamics (CFD) tools, are performed and fields for improvement of the turbulence and transition models are identified.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Maria Vera ◽  
Elena de la Rosa Blanco ◽  
Howard Hodson ◽  
Raul Vazquez

Research by de la Rosa Blanco et al. (“Influence of the State of the Inlet Endwall Boundary Layer on the Interaction Between the Pressure Surface Separation and the Endwall Flows,” Proc. Inst. Mech. Eng., Part A, 217, pp. 433–441) in a linear cascade of low pressure turbine (LPT) blades has shown that the position and strength of the vortices forming the endwall flows depend on the state of the inlet endwall boundary layer, i.e., whether it is laminar or turbulent. This determines, amongst other effects, the location where the inlet boundary layer rolls up into a passage vortex, the amount of fluid that is entrained into the passage vortex, and the interaction of the vortex with the pressure side separation bubble. As a consequence, the mass-averaged stagnation pressure loss and therefore the design of a LPT depend on the state of the inlet endwall boundary layer. Unfortunately, the state of the boundary layer along the hub and casing under realistic engine conditions is not known. The results presented in this paper are taken from hot-film measurements performed on the casing of the fourth stage of the nozzle guide vanes of the cold flow affordable near term low emission (ANTLE) LPT rig. These results are compared with those from a low speed linear cascade of similar LPT blades. In the four-stage LPT rig, a transitional boundary layer has been found on the platforms upstream of the leading edge of the blades. The boundary layer is more turbulent near the leading edge of the blade and for higher Reynolds numbers. Within the passage, for both the cold flow four-stage rig and the low speed linear cascade, the new inlet boundary layer formed behind the pressure leg of the horseshoe vortex is a transitional boundary layer. The transition process progresses from the pressure to the suction surface of the passage in the direction of the secondary flow.


Author(s):  
Christoph Lyko ◽  
Dirk Michaelis ◽  
Dieter Peitsch ◽  
Mirko Dittmar

Low pressure turbines of small and medium sized engines may operate at very low Reynolds numbers. In consequence transition is delayed to an extend where laminar separation, detached transition and reattachment occur. The wakes from upstream blade rows lead to overall high turbulence levels which play a key role in the transition process. Freestream eddies buffeting the laminar boundary layer induce streamwise vortices known as Klebanoff Modes. To investigate this type of flow a flat plate was exposed to a pressure distribution. It is based on the PAK-B suction side and was created by a contoured wall facing the plate. The PAK-B is a Pratt & Whitney design and a Mach number scaled version of a highly aft loaded low pressure turbine airfoil. Due to the latter it suffers from a large separation bubble at low Reynolds numbers. The flow has been intensively investigated by hot-wire anemometry with a very high spatial resolution. This allows obtaining very precise information about the location of characteristic flow areas; for instance the separation and reattachment positions. Based on this information, Tomographic PIV was employed to expose detailed features in specific areas of the flow field. This technique provides the velocity vector information inside a flow volume. It complements hot-wire results, which give a time resolved information but only planar velocity magnitudes. Combining these techniques and comparing their results is therefore an excellent way to raise the physical understanding of the flow behaviour. This has been done using velocity profiles, skin friction coefficients and integral boundary layer parameters. As the 3D-PIV information allows calculation of derived quantities, like the vector field rotation, a picture of the coherent structures can be drawn.


Author(s):  
H. P. Hodson ◽  
I. Huntsman ◽  
A. B. Steele

This paper describes an investigation of the behaviour of suction surface boundary layers in a modern multistage Low Pressure turbine. An array of eighteen surface-mounted hot-film anemometers was mounted on a stator blade of the third stage of a 4-stage machine. Data were obtained at Reynolds numbers between 0.9 × 105 and 1.8 × 105. At the majority of the test conditions, wakes from upstream rotors periodically initiated transition at about 40% surface length. In between these events, laminar separation occurred at about 75% surface length. Because the wake-affected part of the flow appeared to be only intermittently turbulent, laminar separation also occurred at about 75% surface length while this flow was instantaneously laminar. At all but the lowest Reynolds numbers, the time-mean boundary layer appeared to have re-attached by the trailing edge even though it was not fully turbulent. It is inferred that the effect of the wakes on the performance of the bladerow is limited and that steady flow design methods should provide an adequate assessment of LP turbine performance during design.


1994 ◽  
Vol 116 (3) ◽  
pp. 375-383 ◽  
Author(s):  
H. P. Hodson ◽  
I. Huntsman ◽  
A. B. Steele

This paper describes an investigation of the behavior of suction surface boundary layers in a modern multistage Low-Pressure turbine. An array of 18 surface-mounted hot-film anemometers was mounted on a stator blade of the third stage of a four-stage machine. Data were obtained at Reynolds numbers between 0.9 × 105 and 1.8 × 105. At the majority of the test conditions, wakes from upstream rotors periodically initiated transition at about 40 percent surface length. In between these events, laminar separation occurred at about 75 percent surface length. Because the wake-affected part of the flow appeared to be only intermittently turbulent, laminar separation also occurred at about 75 percent surface length while this flow was instantaneously laminar. At all but the lowest Reynolds numbers, the time-mean boundary layer appeared to have re-attached by the trailing edge even though it was not fully turbulent. It is inferred that the effect of the wakes on the performance of the blade row is limited and that steady flow design methods should provide an adequate assessment of LP turbine performance during design.


Author(s):  
Maria Vera ◽  
Elena de la Rosa Blanco ◽  
Howard Hodson ◽  
Raul Vazquez

In a linear cascade of low pressure turbine, LPT, blades, the position and strength of the vortices forming the endwall flows depends on the state of the inlet endwall boundary layer, i.e., whether it is laminar or turbulent. The latter will determine, amongst other effects, the location where the inlet boundary layer rolls up into a passage vortex, the amount of fluid that gets swept up by the passage vortex and the interaction with the pressure side separation bubble, de la Rosa Blanco et al. [1]. As a consequence, the mass-averaged stagnation pressure loss and therefore the design of a low-pressure turbine are influenced by the state of the inlet endwall boundary layer. The paragraph above highlights the importance of determining the state of the boundary layer along the endwalls if an understanding of the endwall flows in a LPT at realistic engine conditions is sought. The results presented in this paper are taken from hot film measurements performed on the endwalls of selected nozzle guide vanes from the fourth stage of the Affordable Near Term Low Emission, ANTLE, LPT rig. These results are compared with those from a low speed linear cascade of similar LPT blades. In the cold flow four-stage LPT rig, a transitional boundary layer has been found on the platforms upstream of the leading edge of the blades. The boundary layer is more turbulent nearer the leading edge of the blade and for higher Reynolds numbers. As for the passage, for both the cold flow four-stage rig and the low speed linear cascade, the new inlet boundary layer formed behind the pressure leg of the horseshoe vortex is a transitional boundary layer. The transition process progresses from the pressure to the suction surface of the passage in the direction of the secondary flow.


Author(s):  
F. Rasi Marzabadi ◽  
M. R. Soltani ◽  
M. Masdari

This investigation addresses the boundary layer study of a plunging airfoil. It specifically concerns the effect of reduced frequency on transition and separation/reattachment of the unsteady boundary layer. The wind tunnel measurements were conducted using multiple hot-film sensors, pressure transducers and a boundary-layer rake, at Reynolds numbers of 0.42 to 0.84 million, and over reduced frequencies from 0.05 to 0.11. It was observed the boundary layer transition occurs by a laminar separation bubble. The unsteady laminar separation is promoted (delayed) by the increase of the reduced frequency in upstroke (downstroke) portion of the equivalent angle of attack.


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


Author(s):  
Heinz-Adolf Schreiber ◽  
Wolfgang Steinert ◽  
Bernhard Küsters

An experimental and analytical study has been performed on the effect of Reynolds number and free-stream turbulence on boundary layer transition location on the suction surface of a controlled diffusion airfoil (CDA). The experiments were conducted in a rectilinear cascade facility at Reynolds numbers between 0.7 and 3.0×106 and turbulence intensities from about 0.7 to 4%. An oil streak technique and liquid crystal coatings were used to visualize the boundary layer state. For small turbulence levels and all Reynolds numbers tested the accelerated front portion of the blade is laminar and transition occurs within a laminar separation bubble shortly after the maximum velocity near 35–40% of chord. For high turbulence levels (Tu > 3%) and high Reynolds numbers transition propagates upstream into the accelerated front portion of the CDA blade. For those conditions, the sensitivity to surface roughness increases considerably and at Tu = 4% bypass transition is observed near 7–10% of chord. Experimental results are compared to theoretical predictions using the transition model which is implemented in the MISES code of Youngren and Drela. Overall the results indicate that early bypass transition at high turbulence levels must alter the profile velocity distribution for compressor blades that are designed and optimized for high Reynolds numbers.


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