Modeling and Analysis of the Process Energy for Cylindrical Drawing

Author(s):  
Lei Li ◽  
Haihong Huang ◽  
Fu Zhao ◽  
Xiang Zou ◽  
Gamini P. Mendis ◽  
...  

As energy efficiency increases in importance, researchers have identified manufacturing processes as opportunities where energy consumption can be reduced. Drawing is one widely employed, energy intensive manufacturing process, which could benefit by analysis of energy consumption during operation. To optimize the energy consumption of the drawing process, this paper developed an explicit model to quantify the process energy for the cylindrical drawing process by analyzing the dynamic punch force during the process. In this analysis, the evolution of the stress and strain was analyzed in the drawn part by considering all the structure parameters of the drawn part. The stress and strain analyses were integrated into an overall process energy model, and the behavior of the model was classified into three categories, based on their physical mechanisms, i.e., deformation energy, bending energy, and friction energy. The model was validated using numerical experiments designed by the Taguchi method where two different kinds of materials were tested over 18 runs. The results from the numerical experiments were compared with those from the model, and show that the maximum variation of the process energy predicted by this model is less than 10% for a given part. Sensitivity analysis was performed on the model to understand the contributions of the process parameters on the process energy to guide process optimization for lower energy consumption. The established model can assist in the rapid design of drawn parts with lower embodied energy.

The main objective of this paper presents the analytical evaluation and mathematical modelling of hoop stresses of aluminium 7075 alloys in hydro forming deep drawing of n-sided polygonal cup. It is very important to find the magnitude of these stresses generated within the flange region during the deep drawing process for various n-sided polygonal cups. In the flange region two types of stresses will be generated. When is radial tensile stress, it is taking place radially outward direction from the side of the cup to outer side of the blank material. and other is hoop stress it is compressive. It is perpendicular to the radial lines drawn from the job axis to the side of the blank. It is also parallel or tangential to the blank circumference. These two stresses will be generated within the blank material by the application of punch force.. As compared to the conventional deepdrawing process, hydroforming is very convenient. uniform deformation of the blank taking place throughout out the process


2020 ◽  
Vol 12 (16) ◽  
pp. 6563
Author(s):  
Roque G Stagnitta ◽  
Matteo V Rocco ◽  
Emanuela Colombo

Energy balances have been historically conceived based on a supply-side perspective, providing neither detailed information about energy conversion into useful services nor the effects that may be induced by the application of policies in other sectors to energy consumption. This article proposes an approach to a thorough assessment of the impact of efficiency policies on final energy uses, focusing on residential space heating and cooling, and capable of: (1) quantifying final useful services provided and (2) accounting for the global impact of efficiency policies on final energy use, taking advantage of Input–Output analysis. This approach is applied in five cities of Argentina. Firstly, the quantity of energy service provided (i.e., level of thermal comfort) for each city is evaluated and compared with the defined target. It is found out that heating comfort is guaranteed approximately as established, whereas in the cooling case the provision is twice the established level. Secondly, primary energy consumption of heating and cooling services is evaluated before and after different efficiency improvement policies. The results show that the major primary energy saving (52%) is obtained from the upgrading appliances scenario and reflect the importance of accounting for embodied energy in goods and services involved in interventions.


2019 ◽  
Vol 11 (16) ◽  
pp. 4260 ◽  
Author(s):  
Jinghan Chen ◽  
Wen Zhou ◽  
Hongtao Yang

Embodied energy is termed as the total (direct and indirect) energy required to produce economic or environmental goods and services. It is different from the direct energy measurement of energy consumption. Due to the importance of energy security, it has attracted increasing attention. In order to explore whether and to what extent embodied energy can provide a more innovative approach and competitive perspective to energy security issues, 2608 relevant pieces of literature from the Web of Science core collection are analyzed in this study. Results show that embodied energy has been taken seriously. Moreover, by reviewing the typical literature, this paper first summarizes the embodied energy calculation methods and models, then investigates how embodied energy provides a new perspective to energy issues, and lastly analyzes how to show value in energy security issues in its application of guiding policy-making and energy security studies. In summary, there is no doubt that embodied energy can provide a more integrated perspective on energy consumption and demand and provide a more scientific reference for policy-making to enhance energy security. However, because of data and application scope limitations, establishing a comprehensive energy security research and application system with embodied energy measurements needs hard work.


2020 ◽  
Vol 12 (1) ◽  
pp. 351 ◽  
Author(s):  
Hossein Omrany ◽  
Veronica Soebarto ◽  
Ehsan Sharifi ◽  
Ali Soltani

Residential buildings are responsible for a considerable portion of energy consumption and greenhouse gas emissions worldwide. Correspondingly, many attempts have been made across the world to minimize energy consumption in this sector via regulations and building codes. The focus of these regulations has mainly been on reducing operational energy use, whereas the impacts of buildings’ embodied energy are frequently excluded. In recent years, there has been a growing interest in analyzing the energy performance of buildings via a life cycle energy assessment (LCEA) approach. The increasing amount of research has however caused the issue of a variation in results presented by LCEA studies, in which apparently similar case studies exhibited different results. This paper aims to identify the main sources of variation in LCEA studies by critically analyzing 26 studies representing 86 cases in 12 countries. The findings indicate that the current trend of LCEA application in residential buildings suffers from significant inaccuracy accruing from incomplete definitions of the system boundary, in tandem with the lack of consensus on measurements of operational and embodied energies. The findings call for a comprehensive framework through which system boundary definition for calculations of embodied and operational energies can be standardized.


2014 ◽  
Vol 1008-1009 ◽  
pp. 1320-1325
Author(s):  
Zhao Dong Li ◽  
Yu Rong Yao ◽  
Geng Dai ◽  
Yi Chu Ding

In recent years, continues development of China urbanization gradually increases the energy consumption of buildings. Studies on the life cycle energy distribution of buildings have practical significance to determine energy policy formulation and adjustment. Based on previous studies and the composition of the life cycle energy consumption of buildings, this article constructed a life-cycle energy consumption model, and established the calculation methods of initial embodied energy, operational energy, reset embodied energy ,dismantle embodied energy and recycle embodied energy separately. Based on ICE material energy data and combined rating per machine per team, this article calculated the life cycle energy distribution of a building in Nanjing. We found that the life cycle energy of buildings obeyed normal distribution, the operational energy accounts for a large proportion and it decreases with the decreased life cycle of buildings. The recovery of operational energy can reduce the proportion of the initial embodied energy. Considering the studies, in order to meet the characteristic of the buildings in China which have short life cycle, we should focus on the development of building materials recycling and reusing.


2014 ◽  
Vol 700 ◽  
pp. 739-742
Author(s):  
Yi Cao ◽  
Shui Jun Peng ◽  
Wen Cheng Zhang

This paper estimates the changes of industrial embodied energy consumption in China between 1997 and 2007, and applies a structural decomposition analysis (SDA), based on non-competitive (import) input-output tables, to analyze the sources of change of China’s energy consumption from 1997 to 2007. Results show that China’s energy consumption increased sharply, especially after the accession to WTO. The SDA results indicate that the improvement of energy efficiency during 1997-2007 significantly reduced energy consumption in China while the growth of final demand was the key driver of China’s energy consumption. In addition, distribution of final demand with the declining share of consumption and the increasing share of export push energy consumption upward.


Author(s):  
Chien Aun Chan ◽  
André F. Gygax ◽  
Christopher Leckie ◽  
Elaine Wong ◽  
Ampalavanapillai Nirmalathas

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