scholarly journals Comparative Study of the Gasification of Coal and Its Macerals and Prediction of the Synergistic Effects Under Typical Entrained-Bed Pulverized Coal Gasification Conditions

2019 ◽  
Vol 142 (3) ◽  
Author(s):  
Peng Jiang ◽  
Dengting Guo ◽  
Xiang Luo ◽  
Mengxia Xu ◽  
Tao Wu

Abstract This research is focused on the gasification performance of coal and its corresponding macerals as well as on the interactions among macerals under typical gasification conditions by Aspen Plus modeling. The synergistic coefficient was employed to show the degree of interactions, while the performance indicators including specific oxygen consumption (SOC), specific coal consumption (SCC), cold gas efficiency (CGE), and effective syngas (CO + H2) content were used to evaluate the gasification process. Sensitivity analyses showed that the parent coal and its macerals exhibited different gasification behaviors at the same operating conditions, such as the SOC and SCC decreased in the order of inertinite > vitrinite > liptinite, whereas CGE changed in the order of liptinite > vitrinite > inertinite. The synergistic coefficients of SOC and SCC for the simulated coals were in the range of 0.94–0.97, whereas the synergistic coefficient of CGE was 1.05–1.13. Moreover, it was found that synergistic coefficients of gasification indicators correlated well with maceral contents. In addition, the increase in temperature was found to promote the synergistic coefficients slightly, whilst at an oxygen to coal mass ratio of 0.8 and a steam to coal mass ratio of 0.8, the highest synergistic coefficient was obtained.

Energies ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1367 ◽  
Author(s):  
Xiao ◽  
Wang ◽  
Zheng ◽  
Qin ◽  
Zhou

A co-gasification process was proposed both for treating alkaline organic wastewater and to promote coal gasification by the alkaline substances in situ. A catalytic gasification model was developed by introducing a catalytic correction factor to describe the catalytic effects quantitatively. An integrated process simulation was carried out using Aspen Plus equipped with FORTRAN subroutines. The model was verified using the root mean square error between the simulation results and experimental data from the literature. Syngas composition, cold gas efficiency, and carbon conversion efficiency were analyzed with respect to different operating conditions (reaction temperature, steam/coal ratio, and equivalence ratio). The optimal conditions are summarized based on a self-sufficient system by using sensitivity analysis: Gasification temperature of 700 °C, steam/coal ratio = 1.0, and equivalence ratio = 0.4.


Author(s):  
Armin Silaen ◽  
Ting Wang

Numerical simulations of the coal gasification process inside a generic 2-stage entrained-flow gasifier fed with Indonesian coal at approximately 2000 metric ton/day are carried out. The 3D Navier–Stokes equations and eight species transport equations are solved with three heterogeneous global reactions, three homogeneous reactions, and two-step thermal cracking equation of volatiles. The chemical percolation devolatilization (CPD) model is used for the devolatilization process. This study is conducted to investigate the effects of different operation parameters on the gasification process including coal mixture (dry versus slurry), oxidant (oxygen-blown versus air-blown), and different coal distribution between two stages. In the two-stage coal-slurry feed operation, the dominant reactions are intense char combustion in the first stage and enhanced gasification reactions in the second stage. The gas temperature in the first stage for the dry-fed case is about 800 K higher than the slurry-fed case. This calls for attention of additional refractory maintenance in the dry-fed case. One-stage operation yields higher H2, CO and CH4 combined than if a two-stage operation is used, but with a lower syngas heating value. The higher heating value (HHV) of syngas for the one-stage operation is 7.68 MJ/kg, compared with 8.24 MJ/kg for two-stage operation with 75%–25% fuel distribution and 9.03 MJ/kg for two-stage operation with 50%–50% fuel distribution. Carbon conversion efficiency of the air-blown case is 77.3%, which is much lower than that of the oxygen-blown case (99.4%). The syngas heating value for the air-blown case is 4.40 MJ/kg, which is almost half of the heating value of the oxygen-blown case (8.24 MJ/kg).


Author(s):  
Rongbin Li ◽  
Mingzhuang Xie ◽  
Hui Jin ◽  
Liejin Guo ◽  
Fengqin Liu

AbstractThe three-dimensional (3-D) comprehensive mathematical model was developed to simulate the coal gasification process in an entrained flow gasifier with a swirl burner. The models employed or developed includes the coal devolatilization model, the char combustion and gasification model, the gas homogeneous reaction model, the random-trajectory model, gas turbulence model, and the P-1 radiation model. The solution of models was executed based on the computational fluid dynamics (CFD). By qualitatively comparing the results at different swirl number, the significant influences of swirl on characteristics of coal gasification such as flow distributions, gas temperature and product composition including hydrogen (H2), carbon monoxide (CO), etc., and on the performance of coal gasification such as averaged exit product composition, carbon conversion rate and cold gas efficiency, were in detail discussed. Especially, a proper swirl number (S ≤ 0.65) in favor of gasification was found for the investigated gasifier in this paper.


1978 ◽  
Vol 18 (02) ◽  
pp. 105-116 ◽  
Author(s):  
C.B. Thorsness ◽  
R.B. Rozsa

Abstract One concept for in-situ coal gasification involves fracturing thick, deep, coal seams using chemical explosives. The resultant high-permeability zone then would be ignited and reacted with a steam/ oxygen mixture to produce medium-Btu gas suitable for upgrading to pipeline quality in a surface plant. This paper discusses the calculational modeling and supporting laboratory experiments relating to the gasification process. The primary aim of this preliminary work is to predict and correlate reaction preliminary work is to predict and correlate reaction and thermal-front propagation rates and product gas composition as a function of bed properties and process operating conditions. process operating conditions. Our initial efforts are restricted to onedimensional, transient Darcy flow in a permeable packed bed. The numerical calculations include a packed bed. The numerical calculations include a detailed description of the reacting system chemistry (13 species) with appropriate reaction rates and over-all heat and mass transport in the system. Comparison of calculated results with experimental data from a packed-bed combustion tube shows good agreement for reaction-zone propagation rates and produced-gas compositions. propagation rates and produced-gas compositions. However, the sensitivity of the calculations to other reaction-rate and transport-coefficient models should be investigated. Introduction In-situ coal gasification has received renewed interest recently. It offers four potential advantages over conventional mining and subsequent surface processing of coal: (1) the product gas may be processing of coal:the product gas may be cheaper because of lower capital investment requirements;environmental damage is likely to be lower;hazards to miners are avoided; andit may make possible the exploitation of coal resources too deeply buried for economical recovery by conventional strip or deep mining operations. The Lawrence Livermore Laboratory (LLL) packed-bed concept for coal gasification was packed-bed concept for coal gasification was originated in 1972. Major program funding by the U.S. ERDA began in 1974. The LLL concept is designed to recover medium-Btu gas from the thick, deeply buried, subbituminous coal deposits prevalent in the western U.S. After upgrading in a prevalent in the western U.S. After upgrading in a surface facility the product gas would have sufficiently high energy density to make pipeline distribution attractive economically. The packed-bed concept calls for creating a permeable zone of coal by detonating chemical permeable zone of coal by detonating chemical explosives in an array of drilled boreholes. The top of the resulting permeable zone is supplied and a steam/oxygen reactant mixture is supplied. The oxidation reactions produce a high-temperature zone that propagates through the bed as a slowmoving thermal wave. The thermal wave first dries the coal downstream from the reaction zone and then pyrolyzes (devolatilizes) it, forming a char. The char undergoes further reactions with the steam present. The major products of the over-all process include H2, CO, CH4, and CO2 as gases, process include H2, CO, CH4, and CO2 as gases, and water and tar as liquids. Mathematical modeling and laboratory experimentation have been carried out to increase understanding of the important parameters of the in-situ gasification process. The purpose of this paper is to present a mathematical description of paper is to present a mathematical description of the gasification process, together with results obtained from calculations and laboratory-scale gasification reactor experiments. The long-range goal of our modeling effort is to acquire the ability to predict resource recovery for a variety of different field geometries and operating conditions. This is a multidimensional, multiphase flow problem. The preliminary model described here is a transient, one-dimensional model of the gasification process in a packed bed. The primary reason for its development is to provide a framework in which to test the importance of accurate specification of the large number of physical and chemical processes involved in gasification. This will be accomplished primarily through comparisons with carefully controlled experiments performed in the 1.6-m reactor. SPEJ P. 105


Author(s):  
Federico Bonzani ◽  
Paolo Gobbo

In order to increase the fuel flexibility of the current design of the SynGas burner [4,5,6], Ansaldo Energia, since the growing requests of the market, performed a R&D financed project to use the SynGas fuel available as the unique fuel to feed the gas turbine. Therefore the new working condition to be fulfilled by the modified SynGas burner are the following: a) ignition; b) acceleration; c) loading at part load; d) change over from diffusion line to main SynGas line. To fulfill with new requirements, the standard V94.2K burners have been modified in order to operate from ignition up to the change over point with a SynGas mixture provided by the coal gasification process of a typical IGCC plant [7]. After the design phase, a experimental test campaign on the new design burner has been performed at atmospheric pressure. In order to validate the test results carried out at actual engine working conditions a further test campaign has been performed at the high pressure consistent with the test rig technical limitations [2.3]. The paper show the results carried out that are really promising to meet the customer requirements.


Author(s):  
Dandan Wang ◽  
Sheng Li ◽  
Lin Gao

In this paper, a novel coal gasification technology used for Integrated Gasification Combined Cycle (IGCC) power plants is proposed, in which a regenerative unit is applied to recover syngas sensible heat to generate steam and then the high temperature steam is used to gasify coke from pyrolyzer. Through such a thermochemical regenerative unit, the sensible heat with lower energy level is upgraded into syngas chemical energy with higher energy level, and therefore a higher cold gas efficiency (CGE) is expected. The Aspen Plus Software is selected to simulate the novel coal gasification system. Then the exergy and Energy-Utilization Diagram (EUD) analyses are applied to disclose the plant performance enhancement mechanism. It reveals that 83.2% of syngas sensible heat can be recovered into steam agent and so the CGE is upgraded to 90%. And with the enhancement of CGE, the efficiency of an IGCC plant based on the novel gasification system can be as high as 51.82%, showing a significant improvement compared to 45.2% in a Texaco coal gasification based plant. At the same time, the exergy destruction of gasification process is reduced from 132.5MW to 98.4MW through thermochemical reactions. Lift of accepted energy level (Aea), and decrease of released energy level (Aed) and heat absorption (ΔH) contribute to the exergy destruction reduction in the gasification process. Additionally, since oxygen agent is no longer used in the IGCC, 34.5MW exergy loss in the air separation unit is avoided. Thereby the novel coal gasification technology proposed in this paper has a good thermodynamic performance and may provide a quite promising way for high efficient and clean coal utilization.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 688 ◽  
Author(s):  
Mauro Villarini ◽  
Vera Marcantonio ◽  
Andrea Colantoni ◽  
Enrico Bocci

The present paper presents a study of biomass waste to energy conversion using gasification and internal combustion engine for power generation. The biomass waste analyzed is the most produced on Italian soil, chosen for suitable properties in the gasification process. Good quality syngas with up to 16.1% CO–4.3% CH4–23.1% H2 can be produced. The syngas lower heating value may vary from 1.86 MJ/ Nm3 to 4.5 MJ/Nm3 in the gasification with air and from 5.2 MJ/ Nm3 to 7.5 MJ/Nm3 in the gasification with steam. The cold gas efficiency may vary from 16% to 41% in the gasification with air and from 37% to 60% in the gasification with steam, depending on the different biomass waste utilized in the process and the different operating conditions. Based on the sensitivity studies carried out in the paper and paying attention to the cold gas efficiency and to the LHV, we have selected the best configuration process for the best syngas composition to feed the internal combustion engine. The influence of syngas fuel properties on the engine is studied through the electrical efficiency and the cogeneration efficiency.


2012 ◽  
Vol 66 (7) ◽  
Author(s):  
Afsin Gungor ◽  
Murat Ozbayoglu ◽  
Cosku Kasnakoglu ◽  
Atilla Biyikoglu ◽  
Bekir Uysal

AbstractIn this parametric study, the effects of coal and oxidiser type, air-to-fuel ratio, steam-to-fuel ratio, reactor temperature, and pressure on H2 and CO amounts at the gasifier output, H2/CO, and higher heating value of the syngas produced have been calculated using a coal gasification model. Model simulations have been performed to identify the optimum values which are assumed to be 100 % for both cold gas efficiency and carbon conversion efficiency in the gasification process. From this study, it may be observed that the moisture content of the coal type is of crucial importance for the air gasification process; the O2 content of similar coals (taking into consideration the moisture and H2 content) is of significant importance for the air gasification process. When compared with air gasification, air-steam gasification becomes a more effective coal gasification method. The optimum working condition for air-steam gasification is to carry out the process at one atmosphere. High gasifier temperatures are not needed for the air-steam gasification of coal.


2018 ◽  
Vol 41 (1) ◽  
pp. 51-59
Author(s):  
Djati H Salimy

A study of the utilization of hydrogen cogeneration with nuclear energy as a technology for the conversion of CO2 into synthetic liquid hydrocarbon fuels has been carried out. The aim of the study is to understand the conversion of CO2 and H2 into synthetic fuels, as well as the role of nuclear hydrogen cogeneration for the production of hydrogen and as a source of process heat energy. The method used is literature study based on the results of existing research. Conventionally, synthetic fuel production from coal is produced through coal gasification process, followed by reacting synthesis gas (mixture of CO and H2) in FT reactor to synthesis fuel. In this study, we studied the production of synthetic fuels with CO2 and H2 raw materials. CO2 comes from emissions of coal-fired plants, whereas H2 is produced by nuclear hydrogen cogeneration systems. The results show that compared to conventional processes, CO2 and H2-based processes supported by coal cogeneration systems provide significant advantages in terms of CO2 emissions. The process based on coal gasification and nuclear cogeneration, capable of reducing emissions by up to 75% and saving up to 40% of coal consumption. While the process based only on CO2 and nuclear hydrogen cogeneration (without coal gasification), teoretically can operate witout any CO2 emission at all. Even this process can captured and utilize CO2 emissions from coal fired plant, and use it as a raw material for the process.


2015 ◽  
Vol 21 (2) ◽  
pp. 343-350 ◽  
Author(s):  
Ruifang Zhao ◽  
Yulong Wang ◽  
Yonghui Bai ◽  
Yongfei Zuo ◽  
Lunjing Yan ◽  
...  

A Na-based fluxing agent Na2O (NBFA) and a composite fluxing agent (mixture of CaO and Fe2O3 with mass ratio of 3:1, CFA for short) were used to decrease the ash fusion temperature of the Dongshan and Xishan coal from Shanxi of China and make these coal meet the requirements of the specific gasification process. The main constituents of the fluxing agents used in this study can play a catalyst role in coal gasification. So it is necessary to understand the effect of fluxing agents on coal gasification reactivity and gas composition. The results showed that the ash fusion temperature of the two coal used decreased to the lowest point due to the eutectic phenomenon when 5 wt% of CFA or NBFA was added. Simultaneously, the gas molar ratio of H2/CO changed when CFA was added. A key application was thus found where the gas molar ratio of H2/CO can be adjusted by controlling the fluxing agent amount to meet the synthetic requirements for different chemical products.


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