scholarly journals Vibration Control of Automotive Drive System With Nonlinear Gear Backlash

Author(s):  
Heisei Yonezawa ◽  
Itsuro Kajiwara ◽  
Shota Sato ◽  
Chiaki Nishidome ◽  
Masato Sakata ◽  
...  

Abstract In automotive drive systems, differential gear backlash degrades the control performance. Specifically, a shock torque, which is generated when the gear runs freely and collides with the backlash, increases the vibration amplitude. Consequently, it is important to develop a vibration control method to suppress the adverse effect of nonlinearity due to backlash. Furthermore, considering implementations on actual vehicles, design at the development site, and mass production, a simple and practical control method is necessary. This paper describes the configuration of a basic experimental device, which abstracts an actual vehicle to focus on the influence due to backlash while reflecting the basic structure of an automotive drive system. Next, a basic controller is designed using a mixed H2/H∞ control theory, and a servo system is constructed to track the target value. A simple control mode switching algorithm is proposed for backlash compensation. This algorithm is suited to practical applications because it uses only an output without a state estimation and it compensates for performance deteriorations due to the nonlinearity by operating a single linear controller. Finally, simulations and experiments verify the effectiveness of the proposed control system.

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6767
Author(s):  
Michal Adamczyk ◽  
Teresa Orlowska-Kowalska

Fault-tolerant control (FTC) solutions are increasingly being used in modern drive systems with AC motors. Such systems provide a higher degree of security and solutions that allow the on-line detection and localization of failures, as well as the switching of the control mode to a mode that allows us to continue the operation or safely stop the drive system. As the current sensors (CSs) are necessary to ensure precise control of the AC motors, in the event of their failure, one of two strategies can be used—hardware or software redundancy. The first strategy requires the use of additional measuring sensors. For this reason, the algorithmic solution, based on the Luenberger Observer (LO), has been proposed in this article as one of the software redundancy methods. In contrast to methods presented in the literature, the proposed solution allows one not only to compensate the stator current in a phase with a faulty CS, but also to adjust the correction of current estimation based on a measured signal in the other phase with a healthy CS. Extensive simulation studies in the direct rotor flux-oriented control (DRFOC) structure with the induction motor (IM) confirm the effectiveness of the proposed method. In addition, the proposed solution allows the drive system to be controlled even if all CSs are damaged.


Author(s):  
Yafu Zhou ◽  
Qichao Dong ◽  
LinHui Li ◽  
Jiangang Ma ◽  
Weidong Wan ◽  
...  

At present, in order to alleviate environmental problems and energy crises, fuel cells are gradually being used in rail transit vehicle (RTV) drive systems. However, in the existing fuel cell drive systems, DC/DC converters are widely used, but there are serious shortcomings in terms of cost, efficiency and market application. To solve these problems, a novel dual-source drive system is innovatively presented in this study. In the dual-source drive system, the multi-mode operating state of the dual source motor was taken into consideration, and based on the independent vector control method (IVCM), the dual-source drive system was modelled and simulated to achieve the motor independent control between power output and power generation as well as the energy exchange between fuel cell and secondary power battery under any working conditions. In order to verify the effectiveness of the proposed dual source drive system, the electric drive performance test was carried out by the dual source system experimental verification platform. The result of this drive system topology is further improved compared with the same level of DC/DC drive system configuration used for this purpose.


Author(s):  
Heisei Yonezawa ◽  
Itsuro Kajiwara ◽  
Chiaki Nishidome ◽  
Takashi Hatano ◽  
Masato Sakata ◽  
...  

Active vibration control of automotive drivetrains must be developed to compensate for the backlash of gears because it causes undesired responses. In addition, an engine used as an actuator has a constraint which makes the control periods longer and time-varying, resulting in deterioration of the control performance. The contribution of this study is to cope with all the issues described above, backlash and the control period constraint, simultaneously. First, a basic experimental device, which simplifies an actual vehicle to focus on the effect due to backlash, is demonstrated. In the device, the control period constraint, which is equivalent to that of an engine, is reproduced by a digital signal processor. To reduce an adverse effect due to the extension of the control period, the sampled-data controller, which does not require discretization in its implementation, is employed. In this paper, predictive processing using the servo-type sampled-data controller is proposed to compensate for the phase delay of the control input caused by the time-varying control period. In addition, a control mode switching technique included in the prediction suppresses undesired responses due to backlash. Finally, control experiments verify the effectiveness of the control system.


Machines ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 67
Author(s):  
Laixi Zhang ◽  
Chenming Zhao ◽  
Feng Qian ◽  
Jaspreet Singh Dhupia ◽  
Mingliang Wu

Vibrations in the aircraft assembly building will affect the precision of the robotic drilling system. A variable stiffness and damping semiactive vibration control mechanism with quasi-zero stiffness characteristics is developed. The quasi-zero stiffness of the mechanism is realized by the parallel connection of four vertically arranged bearing springs and two symmetrical horizontally arranged negative stiffness elements. Firstly, the quasi-zero stiffness parameters of the mechanism at the static equilibrium position are obtained through analysis. Secondly, the harmonic balance method is used to deal with the differential equations of motion. The effects of every parameter on the displacement transmissibility are analyzed, and the variable parameter control strategies are proposed. Finally, the system responses of the passive and semiactive vibration isolation mechanisms to the segmental variable frequency excitations are compared through virtual prototype experiments. The results show that the frequency range of vibration isolation is widened, and the stability of the vibration control system is effectively improved without resonance through the semiactive vibration control method. It is of innovative significance for ambient vibration control in robotic drilling systems.


Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3626 ◽  
Author(s):  
Wojciech Pietrowski ◽  
Konrad Górny

Despite the increasing popularity of permanent magnet synchronous machines, induction motors (IM) are still the most frequently used electrical machines in commercial applications. Ensuring a failure-free operation of IM motivates research aimed at the development of effective methods of monitoring and diagnostic of electrical machines. The presented paper deals with diagnostics of an IM with failure of an inter-turn short-circuit in a stator winding. As this type of failure commonly does not lead immediately to exclusion of a drive system, an early stage diagnosis of inter-turn short-circuit enables preventive maintenance and reduce the costs of a whole drive system failure. In the proposed approach, the early diagnostics of IM with the inter-turn short-circuit is based on the analysis of an electromagnetic torque waveform. The research is based on an elaborated numerical field–circuit model of IM. In the presented model, the inter-turn short-circuit in the selected winding has been accounted for. As the short-circuit between the turns can occur in different locations in coils of winding, computations were carried out for various quantity of shorted turns in the winding. The performed analysis of impact of inter-turn short-circuit on torque waveforms allowed to find the correlation between the quantity of shorted turns and torque ripple level. This correlation can be used as input into the first layer of an artificial neural network in early and noninvasive diagnostics of drive systems.


Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5727
Author(s):  
Michał Michna ◽  
Filip Kutt ◽  
Łukasz Sienkiewicz ◽  
Roland Ryndzionek ◽  
Grzegorz Kostro ◽  
...  

In this paper, the static and dynamic simulations, and mechanical-level Hardware-In-the-Loop (MHIL) laboratory testing methodology of prototype drive systems with energy-saving permanent-magnet electric motors, intended for use in modern construction cranes is proposed and described. This research was aimed at designing and constructing a new type of tower crane by Krupiński Cranes Company. The described research stage was necessary for validation of the selection of the drive system elements and confirmation of its compliance with applicable standards. The mechanical construction of the crane was not completed and unavailable at the time of testing. A verification of drive system parameters had to be performed in MHIL laboratory testing, in which it would be possible to simulate torque acting on the motor shaft. It was shown that the HIL simulation for a crane may be accurate and an effective approach in the development phase. The experimental tests of selected operating cycles of prototype crane drives were carried out. Experimental research was performed in the LINTE^2 laboratory of the Gdańsk University of Technology (Poland), where the MHIL simulator was developed. The most important component of the system was the dynamometer and its control system. Specialized software to control the dynamometer and to emulate the load subjected to the crane was developed. A series of tests related to electric motor environmental parameters was carried out.


Author(s):  
Yan Liu ◽  
Dirk So¨ffker

This paper introduces a robust nonlinear control method combining classical feedback linearization and a high-gain PI-Observer (Proportional-Integral Observer) approach that can be applied to control a nonlinear single-input system with uncertainties or unknown effects. It is known that the lack of robustness of the feedback linearization approach limits its practical applications. The presented approach improves the robustness properties and extends the application area of the feedback linearization control. The approach is developed analytically and fully illustrated. An example which uses input-state linearization and PI-Observer design is given to illustrate the idea and to demonstrate the advantages.


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