A Computational Comparative Study of the Lithium Diffusion in Amorphous Silicon Spheres, Rods, and Circular Disks

2020 ◽  
Vol 18 (1) ◽  
Author(s):  
Minh-Quy Le ◽  
Huu-Tu Nguyen ◽  
Thanh-Lam Bui
Keyword(s):  
Plastic Deformation ◽  
Amorphous Silicon ◽  
Lithium Concentration ◽  
Critical Value ◽  
Homogeneous Distribution ◽  
Geometrical Parameters ◽  
Element Analysis ◽  
Lithium Diffusion ◽  
Silicon Spheres ◽  
Circular Disks

Abstract We study through extensive finite element analysis the lithium diffusion in small elements of Si anodes under the forms of spheres, rods, and circular disks for Li-ion batteries. Elastoplastic properties of the amorphous silicon are assumed to be lithium concentration-dependent. Effects of the normalized flux of Li-ions on the lithium concentrations, stresses, and total equivalent plastic strains are considered. Effects of the disk's thickness are also included. At a given normalized flux, the heterogeneity of the lithiation, stresses, and plastic deformation increases in the order: disk, sphere, and rod. The thinner disk the better performance is. Below a critical value of the normalized flux of Li-ions, silicon spheres and disks exhibit linear elasticity and homogeneous distribution of Li-ions, whereas silicon rods undergo always plastic deformation after lithiation. When the radii of these three structures are smaller than several micrometers and the normalized flux is taken as 95% of their critical value, the charge time falls in the range from minutes to several hours. Our findings will help to optimize the charge and geometrical parameters for silicon anodes.

scholarly journals Geometrical Effects on Ultrasonic Al Bump Direct Bonding for Microsystem Integration: Simulation and Experiments

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 750
Author(s):  
Jun-Hao Lee ◽  
Pin-Kuan Li ◽  
Hai-Wen Hung ◽  
Wallace Chuang ◽  
Eckart Schellkes ◽  
...  
Keyword(s):  
Shear Strength ◽  
Joint Strength ◽  
Maximum Stress ◽  
Geometrical Parameters ◽  
Experimental Demonstration ◽  
Joint Shear Strength ◽  
Element Analysis ◽  
Ultrasonic Bonding ◽  
Simulation Results ◽  
Geometrical Effects

This study employed finite element analysis to simulate ultrasonic metal bump direct bonding. The stress distribution on bonding interfaces in metal bump arrays made of Al, Cu, and Ni/Pd/Au was simulated by adjusting geometrical parameters of the bumps, including the shape, size, and height; the bonding was performed with ultrasonic vibration with a frequency of 35 kHz under a force of 200 N, temperature of 200 °C, and duration of 5 s. The simulation results revealed that the maximum stress of square bumps was greater than that of round bumps. The maximum stress of little square bumps was at least 15% greater than those of little round bumps and big round bumps. An experimental demonstration was performed in which bumps were created on Si chips through Al sputtering and lithography processes. Subtractive lithography etching was the only effective process for the bonding of bumps, and Ar plasma treatment magnified the joint strength. The actual joint shear strength was positively proportional to the simulated maximum stress. Specifically, the shear strength reached 44.6 MPa in the case of ultrasonic bonding for the little Al square bumps.

Effect of Residual Stress or Plastic Deformation History on Fatigue Life Simulation of Pipeline Dents

2018 ◽  
Author(s):  
Xian-Kui Zhu ◽  
Rick Wang
Keyword(s):  
Residual Stress ◽  
Plastic Deformation ◽  
Fatigue Life ◽  
Residual Stresses ◽  
Three Dimensional ◽  
Strain History ◽  
Deformation History ◽  
Stress Strain ◽  
Element Analysis ◽  
Fea Model

Mechanical dents often occur in transmission pipelines, and are recognized as one of major threats to pipeline integrity because of the potential fatigue failure due to cyclic pressures. With matured in-line-inspection (ILI) technology, mechanical dents can be identified from the ILI runs. Based on ILI measured dent profiles, finite element analysis (FEA) is commonly used to simulate stresses and strains in a dent, and to predict fatigue life of the dented pipeline. However, the dent profile defined by ILI data is a purely geometric shape without residual stresses nor plastic deformation history, and is different from its actual dent that contains residual stresses/strains due to dent creation and re-rounding. As a result, the FEA results of an ILI dent may not represent those of the actual dent, and may lead to inaccurate or incorrect results. To investigate the effect of residual stress or plastic deformation history on mechanics responses and fatigue life of an actual dent, three dent models are considered in this paper: (a) a true dent with residual stresses and dent formation history, (b) a purely geometric dent having the true dent profile with all stress/strain history removed from it, and (c) a purely geometric dent having an ILI defined dent profile with all stress/strain history removed from it. Using a three-dimensional FEA model, those three dents are simulated in the elastic-plastic conditions. The FEA results showed that the two geometric dents determine significantly different stresses and strains in comparison to those in the true dent, and overpredict the fatigue life or burst pressure of the true dent. On this basis, suggestions are made on how to use the ILI data to predict the dent fatigue life.

Investigation of Corner Cavity Formation During Backward Cup Extrusion Process Using Finite Element Method

2009 ◽  
Author(s):  
Arash Khajeh ◽  
Ramin Ebrahimi ◽  
Mohammad Mohsen Moshksar
Keyword(s):  
Finite Element ◽  
Extrusion Process ◽  
Critical Value ◽  
Cavity Formation ◽  
Element Analysis ◽  
Temporal Prediction ◽  
Element Simulation ◽  
The Finite Element Analysis ◽  
Considerable Impact ◽  
Reduction Of Area

This study focuses on the finite element analysis of the formation of corner cavity defect during the Backward Cup Extrusion (BCE) process. In the final stage of this process, when the bottom thickness reaches to a critical value this defect will be appear as a circumferential defect in the corner of the cup. In addition, this research examines the temporal prediction of onset of corner cavity formation in the various amounts of the reduction of areas. The finite element simulation results were compared with those of the experimental, indicating that the amount of the reduction of area and that of the friction coefficient have considerable impact on the onset of corner cavity formation during the BCE process.

High Resolution Measurements of Local Effectiveness by Discrete Hole Film Cooling

1999 ◽  
Author(s):  
S. Baldauf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Surface Temperature ◽  
Film Cooling ◽  
Density Ratio ◽  
Geometrical Parameters ◽  
Element Analysis ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Parameters ◽  
Wide Range ◽  
Local Measurements

Local adiabatic film cooling effectiveness on a flat plate surface downstream a row of cylindrical holes was investigated. Geometrical parameters like blowing angle and hole pitch as well as the flow parameters blowing rate and density ratio were varied in a wide range emphasizing on engine relevant conditions. An IR-thermography technique was used to perform local measurements of the surface temperature field. A spatial resolution of up to 7 data points per hole diameter extending up to 80 hole diameters downstream of the ejection location was achieved. Since all technical surface materials have a finite thermoconductivity, no ideal adiabatic conditions could be established. Therefore, a procedure for correcting the measured surface temperature data based on a Finite Element analysis was developed. Heat loss over the backside of the testplate and remnant heat flux within the testplate in lateral and streamwise direction were taken into account. The local effectiveness patterns obtained are systematically analyzed to quantify the influence of the various parameters. As a result, a detailed description of the characteristics of local adiabatic film cooling effectiveness is given. Furthermore, the locally resolved experimental results can serve as a data base for the validation of CFD-codes predicting discrete hole film cooling.

Study on the Mechanical Properties and Seismic Performance of Beam-Column Joints of Wooden Structure Building

2013 ◽  
Vol 483 ◽  
pp. 305-308
Author(s):  
Li Wen Luan ◽  
Zhong Tao
Keyword(s):  
Mechanical Properties ◽  
Uniform Design ◽  
Final Analysis ◽  
Test Material ◽  
Geometrical Parameters ◽  
Wood Block ◽  
Element Analysis ◽  
Seismic Safety ◽  
Software Analysis ◽  
Wooden Structure

This paper mainly depends on experiment. Take theory and software analysis as supplement. Using pine and fir as test material, the quantitative analysis, using uniform design method to qualitative pine, fir wood block the relationship between mechanical properties and geometrical parameters in the case of triangle, failure characteristics through experimental phenomenon of different materials and different sizes of wood in the triangle block pressure, finally using finite element analysis software ANSYS/LS-DYNA to simulate and analyze test. By comparing the analysis result of test and software, find out the problems and corresponding correction. The final analysis laid the foundation for the whole static wood structure analysis and dynamic. To provide scientific and technical support for rural residential "seismic safety engineering", thus forming the new wooden structure node and reinforcement for clause.

An Empirically Determined Design Guideline for Rectangular Cross Section Nitinol Flexure Hinges With the Focus on Flexibility-Strength Trade-Off

2018 ◽  
Author(s):  
S. Coemert ◽  
M. Olmeda ◽  
J. Fuckner ◽  
C. Rehekampff ◽  
S. V. Brecht ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Cross Section ◽  
Electrical Discharge Machining ◽  
Rectangular Cross Section ◽  
Flexure Hinge ◽  
Element Analysis ◽  
Design Guideline ◽  
Trade Off ◽  
Flexure Hinges ◽  
Compliance Modeling

In our group, we are developing flexure hinge based manipulators made of nitinol for minimally invasive surgery. On the one hand, sufficient flexibility is required from flexure hinges to be able to cover the surgical workspace. On the other hand, the bending amount of the flexure hinges has to be limited below the yielding point to ensure a safe operation. As a result of these considerations, it has to be questioned how much bending angle a nitinol flexure hinge with given geometric dimensions can provide without being subject to plastic deformation. Due to the nonlinearities resulting from large deflections and the material itself, the applicability of the suggested approaches in the literature regarding compliance modeling of flexure hinges is doubtful. Therefore, a series of experiments was conducted in order to characterize the rectangular cross section nitinol flexure hinges regarding the flexibility-strength trade-off. The nitinol flexure hinge samples were fabricated by wire electrical discharge machining in varying thicknesses while keeping the length constant and in varying lengths while keeping the thickness constant. The samples were loaded and unloaded incrementally until deflections beyond visible plastic deformation occured. Each pose in loaded and unloaded states was recorded by means of a digital microscope. The deflection angles yielding to permanent set values corresponding to 0.1% strain were measured and considered as elastic limit. A quasilinear correlation between maximum elastic deflection angle and length-to-thickness ratio was identified. Based on this correlation, a minimal model was determined to be a limit for a secure design. The proposed guideline was verified by additional measurements with additional samples of random dimensions and finite element analysis.

scholarly journals Finite element analysis of deep drawing

2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987456 ◽  
Author(s):  
Dyi-Cheng Chen ◽  
Li Cheng-Yu ◽  
Yu-Yu Lai
Keyword(s):  
Finite Element Analysis ◽  
Plastic Deformation ◽  
Finite Element ◽  
Aluminum Alloy ◽  
Deep Drawing ◽  
Drawing Ratio ◽  
Element Analysis ◽  
Forming Mechanism ◽  
Analysis Process ◽  
Plastic Flow Stress

With the advancement of technology, aiming for achieving a greater lightness and smaller size of 3C products, parts processing technology not only needs to explore the basic scientific theory of materials but also needs to discuss the process of deep drawing numerical and the plastic deformation. This study is based on the square shape of the deep drawing numerical simulation, and aluminum alloy plastic flow stress was input into the finite element method for simulation of plastic deformation in the aluminum alloy friction, mold clamping force, and frequency, as well as amplitude in the influence of forming mechanism and the drawing ratio of aluminum alloy. Finite element analysis software has the function of grid automatic rebuild, which can rebuild the broken grid in the analysis into a complete grid shape, which can avoid the divergence caused by numerical calculation in the analysis process. The greater the obtained error value, the best plastic parameters can be found.

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