Subregional Process Method With Variable Parameters Based on a Potential Field in Slow Tool Servo Machining for a Complex Curved Surface

2021 ◽  
Vol 144 (4) ◽  
Author(s):  
Jian-Wei Ma ◽  
Xiao Lu ◽  
Zhen-Yuan Jia ◽  
Guan-Lin Li ◽  
Tao Ye ◽  
...  
Keyword(s):  
Potential Field ◽  
Processing Method ◽  
Geometric Feature ◽  
Average Error ◽  
Machining Time ◽  
Motion Stability ◽  
Arithmetic Average ◽  
Machining Quality ◽  
Slow Tool Servo ◽  
New Processing

Abstract Precision turning with slow tool servo (STS) plays an increasingly important role in advanced manufacturing nowadays. However, it is difficult to promote machining quality for surfaces with local complex geometric features by the conventional global machining method. Hence, a subregional processing method in STS is proposed. First, the continuous equipotential line is taken to express the local geometric feature. Thus, a potential field is built, where the surface could be divided into subregions. Then, a subregional toolpath with variable feed rates is generated by the field and stitched to ensure the feeding motion stability of X-axis. Finally, the surface is subdivided for variable spindle speed planning, considering the feeding motion stability of Z-axis. It is found that the profile arithmetic average error reduces by 31.58% with the proposed method compared with that with the conventional method and the machining time is shortened by 41.00%. Thus, it is proved that the new processing method effectively promotes machining quality and efficiency.

Recent Patents on Micro-EDM Milling

2020 ◽  
Vol 13 (3) ◽  
pp. 219-229
Author(s):  
Baocheng Xie ◽  
Jianguo Liu ◽  
Yongqiu Chen
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Three Dimensional ◽  
Processing Method ◽  
Electrode Wear ◽  
Micro Edm ◽  
Processing Efficiency ◽  
Processing Methods ◽  
Machining Quality ◽  
Micro Electrical Discharge Machining

Background: Micro-Electrical Discharge Machining (EDM) milling is widely used in the processing of complex cavities and micro-three-dimensional structures, which is a more effective processing method for micro-precision parts. Thus, more attention has been paid on the micro-EDM milling. Objective : To meet the increasing requirement of machining quality and machining efficiency of micro- EDM milling, the processing devices and processing methods of micro-EDM milling are being improved continuously. Methods: This paper reviews various current representative patents related to the processing devices and processing methods of micro-EDM milling. Results: Through summarizing a large number of patents about processing devices and processing methods of micro-EDM milling, the main problems of current development, such as the strategy of electrode wear compensation and the development trends of processing devices and processing methods of micro-EDM milling are discussed. Conclusion: The optimization of processing devices and processing methods of micro-EDM milling are conducive to solving the problems of processing efficiency and quality. More relevant patents will be invented in the future.

Image Processing Based on Three-Dimensional Stereo Vision

2014 ◽  
Vol 556-562 ◽  
pp. 5017-5020
Author(s):  
Ting Ting Wang
Keyword(s):  
Image Processing ◽  
Binocular Vision ◽  
Stereo Vision ◽  
Error Rate ◽  
Three Dimensional ◽  
Processing Method ◽  
Stereoscopic Vision ◽  
Average Error ◽  
Traditional Model ◽  
Average Error Rate

Three-dimensional stereo vision technology has the capability of overcoming drawbacks influencing by light, posture and occluder. A novel image processing method is proposed based on three-dimensional stereoscopic vision, which optimizes model on the basis of camera binocular vision and in improvement of adding constraints to traditional model, moreover ensures accuracy of later location and recognition. To verify validity of the proposed method, firstly marking experiments are conducted to achieve fruit location, with the result of average error rate of 0.65%; and then centroid feature experiments are achieved with error from 5.77mm to 68.15mm and reference error rate from 1.44% to 5.68%, average error rate of 3.76% while the distance changes from 300mm to 1200mm. All these data of experiments demonstrate that proposed method meets the requirements of three-dimensional imageprocessing.

scholarly journals Mathematical model for determining rational machining conditions for flat grinding with the wheel periphery on machines with a rectangular table

2018 ◽  
Vol 224 ◽  
pp. 01112
Author(s):  
Dmitriy L. Skuratov ◽  
Dmitriy G. Fedorov ◽  
Dmitriy V. Evdokimov
Keyword(s):  
Mathematical Model ◽  
Objective Function ◽  
Linear Inequality ◽  
Inequality Constraints ◽  
Machining Time ◽  
Functional Parameters ◽  
Linear Inequality Constraints ◽  
Machining Quality ◽  
Machining Conditions ◽  
Grinding Operations

A mathematical model is presented for determining the rational machining conditions for flat grinding operations by the rim of a wheel on machines with a rectangular table consisting of a linear objective function and linear inequality constraints. As the objective function, the equation, determining the main machining time, was used. And constraints which are related to the functional parameters and parameters determining the machining quality and the kinematic capabilities of the machine were used as inequality constraints.

Sucrose release from polysaccharide gels

2016 ◽  
Vol 7 (5) ◽  
pp. 2130-2146 ◽  
Author(s):  
Katsuyoshi Nishinari ◽  
Yapeng Fang
Keyword(s):  
Processing Method ◽  
Solid Foods ◽  
New Processing ◽  
Flavour Release

Sucrose release from polysaccharide gels has been studied extensively because it is expected to be useful in understanding flavour release from solid foods and to find a new processing method which produces more palatable and healthier foods.

scholarly journals Development of Method Enhanced Laser Ablation Efficiency According to Fine Curvature of the Polymer through the Preliminary Preparation Process Using UV Picosecond Laser

Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 959 ◽  
Author(s):  
Seung Sik Ham ◽  
Ho Lee
Keyword(s):  
Laser Processing ◽  
Pulsed Laser ◽  
Picosecond Laser ◽  
Processing Method ◽  
New Method ◽  
Shielding Effect ◽  
Ablation Efficiency ◽  
Preliminary Preparation ◽  
Ultrashort Pulsed Laser ◽  
New Processing

In processes using the ultrashort pulsed laser, the phenomenon that the ablation efficiency is reduced due to the increase of the shielding effect of the generated plume is increasingly caused by the use of the high power and high repetition rate. A new method is needed to prevent a decrease in ablation efficiency in processing using an ultrashort pulsed laser. In this study, the proposed a processing method that can improve the ablation efficiency by providing an efficient escape path of plume, and examine the feasibility of a new processing method. The new method we proposed is a method of laser processing after generating a fine curvature in the polymer as a preliminary preparation. The fine curvature of the polymer produced by the preliminary preparation induces an artificial chimney-like opening along the path of the incident beam during laser processing, thereby enabling the plume to be effectively removed. The experiment for examine the feasibility through a new method was conducted using a 10-picosecond laser of UV wavelength with two optical systems. As a new processing method, when processing with ultrashort pulse laser, it was observed that the ablation efficiency improved.

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