High Freestream Turbulence Effects on Endwall Heat Transfer for a Gas Turbine Stator Vane

Author(s):  
R. W. Radomsky ◽  
K. A. Thole

High freestream turbulence along a gas turbine airfoil and strong secondary flows along the endwall have both been reported to significantly increase convective heat transfer. This study superimposes high freestream turbulence on the naturally occurring secondary flow vortices to determine the effects on the flowfield and the endwall convective heat transfer. Measured flowfield and heat transfer data were compared between low freestream turbulence levels (0.6%) and combustor simulated turbulence levels (19.5%) that were generated using an active grid. These experiments were conducted using a scaled-up, first stage stator vane geometry. Infrared thermography was used to measure surface temperatures on a constant heat flux plate placed on the endwall surface. Laser Doppler velocimeter (LDV) measurements were performed of all three components of the mean and fluctuating velocities of the leading edge horse-shoe vortex. The results indicate that the mean flowfields for the leading edge horseshoe vortex were similar between the low and high freestream turbulence cases. High turbulence levels in the leading edge-endwall juncture were attributed to a vortex unsteadiness for both the low and high freestream tubulence cases. While, in general, the high freestream turbulence increased the endwall heat transfer, low augmentations were found to coincide with the regions having the most intense vortex motions.

2000 ◽  
Vol 122 (4) ◽  
pp. 699-708 ◽  
Author(s):  
R. W. Radomsky ◽  
K. A. Thole

High free-stream turbulence along a gas turbine airfoil and strong secondary flows along the endwall have both been reported to increase convective heat transfer significantly. This study superimposes high free-stream turbulence on the naturally occurring secondary flow vortices to determine the effects on the flowfield and the endwall convective heat transfer. Measured flowfield and heat transfer data were compared between low free-stream turbulence levels (0.6 percent) and combustor simulated turbulence levels (19.5 percent) that were generated using an active grid. These experiments were conducted using a scaled-up, first-stage stator vane geometry. Infrared thermography was used to measure surface temperatures on a constant heat flux plate placed on the endwall surface. Laser-Doppler Velocimetry (LDV) measurements were performed of all three components of the mean and fluctuating velocities of the leading edge horseshoe vortex. The results indicate that the mean flowfields for the leading edge horseshoe vortex were similar between the low and high free-stream turbulence cases. High turbulence levels in the leading edge–endwall juncture were attributed to a vortex unsteadiness for both the low and high free-stream turbulence cases. While, in general, the high free-stream turbulence increased the endwall heat transfer, low augmentations were found to coincide with the regions having the most intense vortex motions. [S0889-504X(00)00704-2]


1999 ◽  
Vol 121 (3) ◽  
pp. 558-568 ◽  
Author(s):  
M. B. Kang ◽  
A. Kohli ◽  
K. A. Thole

The leading edge region of a first-stage stator vane experiences high heat transfer rates, especially near the endwall, making it very important to get a better understanding of the formation of the leading edge vortex. In order to improve numerical predictions of the complex endwall flow, benchmark quality experimental data are required. To this purpose, this study documents the endwall heat transfer and static pressure coefficient distribution of a modern stator vane for two different exit Reynolds numbers (Reex = 6 × 105 and 1.2 × 106). In addition, laser-Doppler velocimeter measurements of all three components of the mean and fluctuating velocities are presented for a plane in the leading edge region. Results indicate that the endwall heat transfer, pressure distribution, and flowfield characteristics change with Reynolds number. The endwall pressure distributions show that lower pressure coefficients occur at higher Reynolds numbers due to secondary flows. The stronger secondary flows cause enhanced heat transfer near the trailing edge of the vane at the higher Reynolds number. On the other hand, the mean velocity, turbulent kinetic energy, and vorticity results indicate that leading edge vortex is stronger and more turbulent at the lower Reynolds number. The Reynolds number also has an effect on the location of the separation point, which moves closer to the stator vane at lower Reynolds numbers.


Author(s):  
Elon J. Terrell ◽  
Brian D. Mouzon ◽  
David G. Bogard

Studies of film cooling performance for a turbine airfoil predominately focus on the reduction of heat transfer to the external surface of the airfoil. However, convective cooling of the airfoil due to coolant flow through the film cooling holes is potentially a major contributor to the overall cooling of the airfoil. This study used experimental and computational methods to examine the convective heat transfer to the coolant as it traveled through the film cooling holes of a gas turbine blade leading edge. Experimental measurements were conducted on a model gas turbine blade leading edge composed of alumina ceramic which approximately matched the Biot number of an engine airfoil leading edge. The temperature rise in the coolant from the entrance to the exit of the film cooling holes was measured using a series of internal thermocouples and an external traversing thermocouple probe. A CFD simulation of the model of the leading edge was also done in order to facilitate the processing of the experimental data and provide a comparison for the experimental coolant hole heat transfer. Without impingement cooling, the coolant hole heat transfer was found to account for 50 to 80 percent of the airfoil internal cooling, i.e. the dominating cooling mechanism.


1990 ◽  
Vol 112 (3) ◽  
pp. 497-503 ◽  
Author(s):  
C. Camci ◽  
T. Arts

The present paper deals with an experimental convective heat transfer investigation around a film-cooled, high-pressure gas turbine rotor blade mounted in a stationary, linear cascade arrangement. The measurements were performed in the von Karman Institute Isentropic Light Piston Compression Tube facility. The test blade was made of Macor glass ceramic and was instrumented with thin film gages. The coolant flow was ejected simultaneously through the leading edge (three rows of holes), the suction side (two rows of holes), and the pressure side (one row of holes). The effects of overall mass weight ratio, coolant to free-stream temperature ratio, and free-stream turbulence were successively investigated.


Author(s):  
M. B. Kang ◽  
A. Kohli ◽  
K. A. Thole

The leading edge region of a first stage stator vane experiences high heat transfer rates especially near the end wall making it very important to get a better understanding of the formation of the leading edge vortex. In order to improve numerical predictions of the complex endwall flow, benchmark quality experimental data are required. To this purpose, this study documents the endwall heat transfer and static pressure coefficient distribution of a modern stator vane for two different exit Reynolds numbers (Reex = 6 × 105 and 1.2 × 106). In addition, laser Doppler velocimeter measurements of all three components of the mean and fluctuating velocities are presented for the stagnation plane in the leading edge region. Results indicate that the endwall heat transfer, pressure distribution and flowfield characteristics change with Reynolds number. The endwall pressure distributions show that lower pressure coefficients occur at the higher Reynolds number due to secondary flows. The stronger secondary flows cause enhanced heat transfer near the trailing edge of the vane at the higher Reynolds number. On the other hand the mean velocity, turbulent kinetic energy and vorticity results indicate that leading edge vortex is stronger and more turbulent at the lower Reynolds number. The Reynolds number also has an effect on the location of the separation point which moves closer to the stator vane at the lower Reynolds number.


Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 96
Author(s):  
Abdallah Samad ◽  
Eric Villeneuve ◽  
Caroline Blackburn ◽  
François Morency ◽  
Christophe Volat

Successful icing/de-icing simulations for rotorcraft require a good prediction of the convective heat transfer on the blade’s surface. Rotorcraft icing is an unwanted phenomenon that is known to cause flight cancelations, loss of rotor performance and severe vibrations that may have disastrous and deadly consequences. Following a series of experiments carried out at the Anti-icing Materials International Laboratory (AMIL), this paper provides heat transfer measurements on heated rotor blades, under both the anti-icing and de-icing modes in terms of the Nusselt Number (Nu). The objective is to develop correlations for the Nu in the presence of (1) an ice layer on the blades (NuIce) and (2) liquid water content (LWC) in the freestream with no ice (NuWet). For the sake of comparison, the NuWet and the NuIce are compared to heat transfer values in dry runs (NuDry). Measurements are reported on the nose of the blade-leading edge, for three rotor speeds (Ω) = 500, 900 and 1000 RPM; a pitch angle (θ) = 6°; and three different radial positions (r/R), r/R = 0.6, 0.75 and 0.95. The de-icing tests are performed twice, once for a glaze ice accretion and another time for rime ice. Results indicate that the NuDry and the NuWet directly increased with V∝, r/R or Ω, mainly due to an increase in the Reynolds number (Re). Measurements indicate that the NuWet to NuDry ratio was always larger than 1 as a direct result of the water spray addition. NuIce behavior was different and was largely affected by the ice thickness (tice) on the blade. However, the ice acted as insulation on the blade surface and the NuIce to NuDry ratio was always less than 1, thus minimizing the effect of convection. Four correlations are then proposed for the NuDry, the NuWet and the NuIce, with an average error between 3.61% and 12.41%. The NuDry correlation satisfies what is expected from heat transfer near the leading edge of an airfoil, where the NuDry correlates well with Re0.52.


2000 ◽  
Author(s):  
David A. Scott ◽  
P. H. Oosthuizen

Abstract Heat transfer from relatively short vertical isothermal cylinders in a horizontal forced fluid flow has been considered. The flow conditions are such that the buoyancy forces resulting from the temperature differences in the flow are in general significant despite of the presence of a horizontal forced flow of air, that is, mixed convective flow exists. Because the cylinders are short and the buoyancy forces act normal to the forced flow, three-dimensional flow exists. The experiments were performed in a low velocity, open jet wind tunnel. The study involved the experimental determination of the mean heat transfer coefficient and a comparison of the results with a previous numerical analysis. Mean heat transfer rates were determined using the ‘lumped capacity’ method. The mean Nusselt number has the Reynolds number, Grashof number and the height to diameter ratio of the cylinders as parameters. The results have been used to determine the conditions under which the flow departs from purely forced convection and enters the mixed convection regime, i.e., determining the conditions for which the buoyancy effects should be included in convective heat transfer calculations for short cylinders.


Author(s):  
Sunil Patil ◽  
Danesh Tafti

Large eddy simulations of swirling flow and the associated convective heat transfer in a gas turbine can combustor under cold flow conditions for Reynolds numbers of 50,000 and 80,000 with a characteristic Swirl number of 0.7 are carried out. A precursor Reynolds averaged Navier-Stokes (RANS) simulation is used to provide the inlet boundary conditions to the large-eddy simulation (LES) computational domain, which includes only the can combustor. A stochastic procedure based on the classical view of turbulence as a superposition of the coherent structures is used to simulate the turbulence at the inlet plane of the computational domain using the mean flow velocity and Reynolds stress data from the precursor RANS simulation. To further reduce the overall computational resource requirement and the total computational time, the near wall region is modeled using a zonal two layer model (WMLES). A novel formulation in the generalized co-ordinate system is used for the solution of effective tangential velocity and temperature in the inner layer virtual mesh. The WMLES predictions are compared with the experimental data of Patil et al. (2011, “Experimental and Numerical Investigation of Convective Heat Transfer in Gas Turbine Can Combustor,” ASME J. Turbomach., 133(1), p. 011028) for the local heat transfer distribution on the combustor liner wall obtained using robust infrared thermography technique. The heat transfer coefficient distribution on the liner wall predicted from the WMLES is in good agreement with experimental values. The location and the magnitude of the peak heat transfer are predicted in very close agreement with the experiments.


Author(s):  
David Gomez-Ramirez ◽  
Deepu Dilip ◽  
Bharath Viswanath Ravi ◽  
Samruddhi Deshpande ◽  
Jaideep Pandit ◽  
...  

Increasing pressure to reduce pollutant emissions such as NOx and CO, while simultaneously increasing the efficiency of gas turbines, has led to the development of modern gas turbine combustors operating at lean equivalence ratios and high compression ratios. These modern combustors use a large portion of the compressor air in the combustion process and hence efficient use of cooling air is critical. Backside impingement cooling is one alternative for advanced cooling in gas turbine combustors. The dome of the combustor is a primary example where backside impingement cooling is extensively used. The dome directly interacts with the flame and hence represents a limiting factor for combustor durability. The present paper studies two aspects of dome cooling: the impingement heat transfer on the dome heat shield of an annular combustor and the effect of the outflow from the spent air on the liner heat transfer. A transient measurement technique using Thermochromic Liquid Crystals (TLCs) was used to characterize the convective heat transfer coefficient on the backside of an industrial heat shield design provided by Solar Turbines, Inc. for Reynolds numbers (with respect to the hole diameter) of ∼ 1500 and ∼ 2500. Reynolds-Averaged Navier Stokes (RANS) calculations using the k-ω SST turbulence model were found to be in good agreement with the experiment. A standard heat transfer correlation for impingement hole arrays overestimated the mean heat transfer coefficient compared to the experiment and computations, however this could be explained by low biases in the results. Steady state IR measurements were performed to study the effects that the spent air from the heat shield impingement cooling had on the liner convective heat transfer. Measurements were taken for three Reynolds numbers (with respect to the hydraulic diameter of the combustor annulus) including 50000, 90000, and 130000. A downstream shift in the flow features was observed due to the secondary flow introduced by the outflow, as well as a significant increase in the convective heat transfer close to the dome wall.


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