scholarly journals Development of High Efficient Industrial Gas Turbine Engines Based on NK-Series Aeroengine Family

Author(s):  
N. D. Kuznetsov ◽  
V. N. Orlov ◽  
K. V. Kahovsky

The paper gives principles of aeroengines conversion into industrial gas turbines. New constructive solutions for designing gas turbines with thermal efficiency 38% are discussed. Data are based on KSPA “TRUD” experience of NK-12 and NK-8 aeroengines conversion.

Author(s):  
Nanahisa Sugiyama

This paper describes a real-time or faster-than-real-time simulation of gas turbine engines, using an ultra high speed, multi-processor digital computer, designated the AD100. It is shown that the frame time is reduced significantly without any loss of fidelity of a simulation. The simulation program is aimed at a high degree of flexibility to allow changes in engine configuration. This makes it possible to simulate various types of gas turbine engines, including jet engines, gas turbines for vehicles and power plants, in real-time. Some simulation results for an intercooled-reheat type industrial gas turbine are shown.


Author(s):  
K. O. Parker

The dramatically rising cost of hydrocarbon fuel in recent years has reemphasized industry attention to high thermal efficiency for its pipeline compressor drive gas turbine engines. The advent of a new stainless steel plate-fin industrial regenerator has made possible greatly improved gas turbine thermal efficiency, compact installation, and long life. The selection of the optimum match of regenerator effectiveness and pressure drop with engine characteristics is discussed together with the size and cost impact of these parameters. New design features are developed that ensure historical regenerator problems are handled effectively.


Author(s):  
H. E. Eaton ◽  
N. S. Bornstein ◽  
J. T. DeMasi-Marcin

Thermal barrier coatings, (TBCs) play a crucial role in the performance of advanced aircraft gas turbine engines that power the commercial and military fleets. The same technology is currently being applied to the industrial gas turbines. However the task is more challenging. The environment of the industrial gas turbine is far more demanding. Studies are in progress delineating the relationships between time, temperature and the sinterability of candidate ceramics for use in industrial gas turbine engines. Typical sintering aids include the oxides and alkali salts of silicon, iron, magnesium and calcium. Other experiments focus on the role of the alkali compounds as they affect the mechanical and chemical properties of candidate materials.


Author(s):  
Terry L. Fredlund ◽  
Joe Mares

A number of actuators are available for mid-size industrial gas turbine engines in the marketplace today. These designs utilize pneumatic, hydraulic, electro-pneumatic, electro-hydraulic, and all-electric actuation technologies. The electro-hydraulic has been the most common mid-size industrial gas turbine actuation technology over the last 20 years. This paper focuses on a new all-electric actuator technology developed specifically for mid-size gas turbines using an integrally mounted controller. This paper discusses the significant technical challenges to integrally mounting all-electric actuator motor controller.


Author(s):  
Thomas L. Ragland

With the increasing need for more efficient industrial gas turbine engines, the recuperated engine cycle is being considered as a means of meeting these needs. This paper discusses a recuperated cycle design that is optimized to take full advantage of the recuperator but at the same time accommodate the real world market constraints of reliability, durability and cost. Current simple cycle industrial engines are evolving to very high pressure ratios and high firing temperatures in order to reach cycle efficiencies in the 37% to 39% range. Some simple cycle industrial gas turbines with lower cycle pressure ratios and firing temperatures have been modified so a recuperated option can be added. Although the addition of a recuperator to these engines does improve cycle efficiency, levels of only the 33% to 35% range are reached. This is mainly due to the fact that the resulting cycles are not optimized for a recuperator. An engine cycle that is optimized around a recuperator could obtain cycle efficiencies in the 43% to 45% range. Fortunately, this cycle optimizes at low pressure ratios and modest firing temperatures which results in lower cost components which tend to offset the additional cost of the recuperator.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


Author(s):  
P. A. Phillips ◽  
Peter Spear

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.


2021 ◽  
Author(s):  
M. A. Ancona ◽  
M. Bianchi ◽  
L. Branchini ◽  
A. De Pascale ◽  
F. Melino ◽  
...  

Abstract Gas turbines are often employed in the industrial field, especially for remote generation, typically required by oil and gas production and transport facilities. The huge amount of discharged heat could be profitably recovered in bottoming cycles, producing electric power to help satisfying the onerous on-site energy demand. The present work aims at systematically evaluating thermodynamic performance of ORC and supercritical CO2 energy systems as bottomer cycles of different small/medium size industrial gas turbine models, with different power rating. The Thermoflex software, providing the GT PRO gas turbine library, has been used to model the machines performance. ORC and CO2 systems specifics have been chosen in line with industrial products, experience and technological limits. In the case of pure electric production, the results highlight that the ORC configuration shows the highest plant net electric efficiency. The average increment in the overall net electric efficiency is promising for both the configurations (7 and 11 percentage points, respectively if considering supercritical CO2 or ORC as bottoming solution). Concerning the cogenerative performance, the CO2 system exhibits at the same time higher electric efficiency and thermal efficiency, if compared to ORC system, being equal the installed topper gas turbine model. The ORC scarce performance is due to the high condensing pressure, imposed by the temperature required by the thermal user. CO2 configuration presents instead very good cogenerative performance with thermal efficiency comprehended between 35 % and 46 % and the PES value range between 10 % and 22 %. Finally, analyzing the relationship between capital cost and components size, it is estimated that the ORC configuration could introduce an economical saving with respect to the CO2 configuration.


Author(s):  
Yoshiharu Tsujikawa ◽  
Makoto Nagaoka

This paper is devoted to the analyses and optimization of simple and sophisticated cycles, particularly for various gas turbine engines and aero-engines (including scramjet engine) to achive the maximum performance. The optimization of such criteria as thermal efficiency, specific output and total performance for gas turbine engines, and overall efficiency, non-dimensional thrust and specific impulse for aero-engines have been performed by the optimization procedure with multiplier method. The comparisons of results with analytical solutions establishes the validity of the optimization procedure.


Author(s):  
Philip H. Snyder ◽  
M. Razi Nalim

Renewed interest in pressure gain combustion applied as a replacement of conventional combustors within gas turbine engines creates the potential for greatly increased capability engines in the marine power market segment. A limited analysis has been conducted to estimate the degree of improvements possible in engine thermal efficiency and specific work for a type of wave rotor device utilizing these principles. The analysis considers a realistic level of component losses. The features of this innovative technology are compared with those of more common incremental improvement types of technology for the purpose of assessing potentials for initial market entry within the marine gas turbine market. Both recuperation and non-recuperation cycles are analyzed. Specific fuel consumption improvements in excess of 35% over those of a Brayton cycle are indicated. The technology exhibits the greatest percentage potential in improving efficiency for engines utilizing relatively low or moderate mechanical compression pressure ratios. Specific work increases are indicated to be of an equally dramatic magnitude. The advantages of the pressure gain combustion approach are reviewed as well as its technology development status.


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