A Global Constraint on Relative Rotation to Avoid Lumped Compliant Mechanisms in Topology Optimization

Author(s):  
Sangamesh R. Deepak

Some of the well known formulations for topology optimization of compliant mechanisms could lead to lumped compliant mechanisms. In lumped compliance, most of the elastic deformation in a mechanism occurs at few points, while rest of the mechanism remains more or less rigid. Such points are referred to as point-flexures. It has been noted in literature that high relative rotation is associated with point-flexures. In literature we also find a formulation of local constraint on relative rotations to avoid lumped compliance. However, it is well known that a global constraint is easier to handle than a local constraint, by a numerical optimization algorithm. The current work presents a way of putting global constraint on relative rotations. This constraint is also simpler to implement since it uses linearized rotation at the center of finite-elements, to compute relative rotations. I show the results obtained by using this constraint on the following benchmark problems — displacement inverter and gripper.

Author(s):  
Sangamesh R. Deepak ◽  
M. Dinesh ◽  
Deepak Sahu ◽  
Salil Jalan ◽  
G. K. Ananthasuresh

The topology optimization problem for the synthesis of compliant mechanisms has been formulated in many different ways in the last 15 years, but there is not yet a definitive formulation that is universally accepted. Furthermore, there are two unresolved issues in this problem. In this paper, we present a comparative study of five distinctly different formulations that are reported in the literature. Three benchmark examples are solved with these formulations using the same input and output specifications and the same numerical optimization algorithm. A total of 35 different synthesis examples are implemented. The examples are limited to desired instantaneous output direction for prescribed input force direction. Hence, this study is limited to linear elastic modeling with small deformations. Two design parameterizations, namely, the frame element based ground structure and the density approach using continuum elements, are used. The obtained designs are evaluated with all other objective functions and are compared with each other. The checkerboard patterns, point flexures, the ability to converge from an unbiased uniform initial guess, and the computation time are analyzed. Some observations are noted based on the extensive implementation done in this study. Complete details of the benchmark problems and the results are included. The computer codes related to this study are made available on the internet for ready access.


2008 ◽  
Vol 1 (1) ◽  
Author(s):  
Sangamesh R. Deepak ◽  
M. Dinesh ◽  
Deepak K. Sahu ◽  
G. K. Ananthasuresh

The topology optimization problem for the synthesis of compliant mechanisms has been formulated in many different ways in the past 15years, but there is not yet a definitive formulation that is universally accepted. Furthermore, there are two unresolved issues in this problem. In this paper, we present a comparative study of five distinctly different formulations that are reported in the literature. Three benchmark examples are solved with these formulations using the same input and output specifications and the same numerical optimization algorithm. A total of 35 different synthesis examples are implemented. The examples are limited to desired instantaneous output direction for prescribed input force direction. Hence, this study is limited to linear elastic modeling with small deformations. Two design parametrizations, namely, the frame element-based ground structure and the density approach using continuum elements, are used. The obtained designs are evaluated with all other objective functions and are compared with each other. The checkerboard patterns, point flexures, and the ability to converge from an unbiased uniform initial guess are analyzed. Some observations and recommendations are noted based on the extensive implementation done in this study. Complete details of the benchmark problems and the results are included. The computer codes related to this study are made available on the internet for ready access.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Benliang Zhu ◽  
Xianmin Zhang ◽  
Sergej Fatikow

This paper presents a two-step elastic modeling (TsEM) method for the topology optimization of compliant mechanisms aimed at eliminating de facto hinges. Based on the TsEM method, an alternative formulation is developed and incorporated with the level set method. An efficient algorithm is developed to solve the level set-based optimization problem for improving the computational efficiency. Two widely studied numerical examples are performed to demonstrate the validity of the proposed method. The proposed formulation can prevent hinges from occurring in the resulting mechanisms. Further, the proposed optimization algorithm can yield fewer design iterations and thus it can improve the overall computational efficiency.


2016 ◽  
Vol 8 (4) ◽  
Author(s):  
Chih-Hsing Liu ◽  
Guo-Feng Huang

This study presents a topology optimization method for design of complaint mechanisms with maximum output displacement as the objective function. Unlike traditional approaches, one special characteristic of this method is that the volume fraction, which is defined as the calculated volume divided by the full volume, remains the same value throughout the optimization process based on the proposed pseudodensity and sensitivity number update scheme. The pseudodensity of each element is initially with the same value as the prespecified volume fraction constraint and can be decreased to a very small value or increased to one with a small increment. Two benchmark problems, the optimal design of a force–displacement inverter mechanism and a crunching mechanism, are provided as the illustrative examples to demonstrate the effectiveness of the proposed method. The results agree well with the previous studies. The proposed method is a general approach which can be used to synthesize the optimal designs of compliant mechanisms with better computational efficiency.


Author(s):  
Jilin Zhang ◽  
Xuechao Liu ◽  
Jian Wan ◽  
Yongjian Ren ◽  
Binglin Xu ◽  
...  

Electronics ◽  
2021 ◽  
Vol 10 (5) ◽  
pp. 597
Author(s):  
Kun Miao ◽  
Qian Feng ◽  
Wei Kuang

The particle swarm optimization algorithm (PSO) is a widely used swarm-based natural inspired optimization algorithm. However, it suffers search stagnation from being trapped into a sub-optimal solution in an optimization problem. This paper proposes a novel hybrid algorithm (SDPSO) to improve its performance on local searches. The algorithm merges two strategies, the static exploitation (SE, a velocity updating strategy considering inertia-free velocity), and the direction search (DS) of Rosenbrock method, into the original PSO. With this hybrid, on the one hand, extensive exploration is still maintained by PSO; on the other hand, the SE is responsible for locating a small region, and then the DS further intensifies the search. The SDPSO algorithm was implemented and tested on unconstrained benchmark problems (CEC2014) and some constrained engineering design problems. The performance of SDPSO is compared with that of other optimization algorithms, and the results show that SDPSO has a competitive performance.


Author(s):  
Ashraf O. Nassef

Auxetic structures are ones, which exhibit an in-plane negative Poisson ratio behavior. Such structures can be obtained by specially designed honeycombs or by specially designed composites. The design of such honeycombs and composites has been tackled using a combination of optimization and finite elements analysis. Since, there is a tradeoff between the Poisson ratio of such structures and their elastic modulus, it might not be possible to attain a desired value for both properties simultaneously. The presented work approaches the problem using evolutionary multiobjective optimization to produce several designs rather than one. The algorithm provides the designs that lie on the tradeoff frontier between both properties.


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