Ground-Based Response of a Spinning, Cyclic Symmetric Rotor Assembled to a Flexible Stationary Housing via Multiple Bearings

Author(s):  
W. C. Tai ◽  
I. Y. Shen

This paper is to study free response of a spinning, cyclic symmetric rotor assembled to a flexible housing via multiple bearings. In particular, the rotor spins at a constant speed ω3, and the housing is excited via a set of initial displacements. The focus is to study ground-based response of the rotor through theoretical and numerical analyses. The paper consists of three parts. The first part is to briefly summarize an equation of motion of the coupled rotor-bearing-housing systems for the subsequent analyses. The equation of motion, obtained from prior research [1], employs a ground-based and a rotor-based coordinate system to the housing and the rotor, respectively. As a result, the equation of motion takes the form of a set of ordinary differential equations with periodic coefficients of frequency ω3. To better understand its solutions, a numerical model is introduced as an example. In this example, the rotor is a disk with four radial slots and the housing is a square plate with a central shaft. The rotor and housing are connected via two ball bearings. The second part of the paper is to analyze the rotor’s response in the rotor-based coordinate system theoretically. When the rotor is at rest, let ωH be the natural frequency of a coupled rotor-bearing-housing mode whose response is dominated by the housing. The theoretical analysis then indicates that response of the spinning rotor will possess frequency components ωH ± ω3 demonstrating the interaction of the spinning rotor and the housing. The theoretical analysis further shows that this splitting phenomenon results from the periodic coefficients in the equation of motion. The numerical example also confirms this splitting phenomenon. The last part of the paper is to analyze the rotor’s response in the ground-based coordinate system. A coordinate transformation shows that the ground-based response of the spinning rotor consists of two major frequency branches ωH − (k + 1) ω3 and ωH − (k − 1) ω3, where k is an integer determined by the cyclic symmetry and vibration modes of interest. The numerical example also confirms this derivation.

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
W. C. Tai ◽  
I. Y. Shen

This paper is to study ground-based response of a spinning, cyclic symmetric rotor assembled to a flexible housing via multiple bearings. In particular, interaction of the spinning rotor and the flexible housing is manifested theoretically, numerically, and experimentally. In the theoretical analysis, we show that the interaction primarily appears in coupled rotor–bearing–housing modes whose response is dominated by the housing. Specifically, let a housing-dominant mode have natural frequency ω(H) and the spin speed of the rotor to be ω3. In rotor-based coordinates, response of the spinning rotor for the housing-dominant mode will possess frequency splits ω(H)±ω3. In ground-based coordinates, response of the spinning rotor will possess alternative frequency splits ω(H)-(k+1)ω3 and ω(H)-(k-1)ω3, where k is an integer determined by the cyclic symmetry of the rotor and the housing-dominant mode of interest. In the numerical analysis, we study a benchmark model consisting of a spinning slotted disk mounted on a stationary square plate via two ball bearings. The numerical model successfully confirms the frequency splits both in the rotor-based and ground-based coordinates. In the experimental analysis, we conduct vibration testing on a rotor–bearing–housing system that mimics the numerical benchmark model. Test results reveal two housing-dominant modes. As the rotor spins at various speed, measured waterfall plots confirm that the housing-dominant modes split according to ω(H)-(k+1)ω3 and ω(H)-(k-1)ω3 as predicted.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Hyunchul Kim ◽  
I. Y. Shen

This paper is to study ground-based vibration response of a spinning, cyclic, symmetric rotor through a theoretical analysis and an experimental study. The theoretical analysis consists of three steps. The first step is to analyze the vibration characteristics of a stationary, cyclic, symmetric rotor with N identical substructures. For each vibration mode, we identify a phase index n and derive a Fourier expansion of the mode shape in terms of the phase index n. The second step is to predict the rotor-based vibration response of the spinning, cyclic, symmetric rotor based on the Fourier expansion of the mode shapes and the phase indices. The rotor-based formulation includes gyroscopic and centrifugal softening terms. Moreover, rotor-based response of repeated modes and distinct modes is obtained analytically. The third step is to transform the rotor-based response to ground-based response using the Fourier expansion of the stationary mode shapes. The theoretical analysis leads to the following conclusions. First, gyroscopic effects have no significant effects on distinct modes. Second, the presence of gyroscopic and centrifugal softening effects causes the repeated modes to split into two modes with distinct frequencies ω1 and ω2 in the rotor-based coordinates. Third, the transformation to ground-based observers leads to primary and secondary frequency components. In general, the ground-based response presents frequency branches in the Campbell diagram at ω1±kω3 and ω2±kω3, where k is phase index n plus an integer multiple of cyclic symmetry N. When the gyroscopic effect is significantly greater than the centrifugal softening effect, two of the four frequency branches vanish. The remaining frequency branches take the form of either ω1+kω3 and ω2−kω3 or ω1−kω3 and ω2+kω3. To verify these predictions, we also conduct a modal testing on a spinning disk carrying four pairs of brackets evenly spaced in the circumferential direction with ground-based excitations and responses. The disk-bracket system is mounted on a high-speed, air-bearing spindle. An automatic hammer excites the spinning disk-bracket system and a laser Doppler vibrometer measures its vibration response. A spectrum analyzer processes the hammer excitation force and the vibrometer measurements to obtain waterfall plots at various spin speeds. The measured primary and secondary frequency branches from the waterfall plots agree well with those predicted analytically.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
W. C. Tai ◽  
I. Y. Shen

This paper is meant to model free vibration of a coupled rotor-bearing-housing system. In particular, the rotor is cyclic symmetric and spins at constant speed while the housing is stationary and flexible. The rotor and housing are assembled via multiple, linear, elastic bearings. A set of equations of motion is derived using component mode synthesis, in which the rotor and the housing each are treated as a component. The equations of motion take the form of ordinary differential equations with periodic coefficients. Analyses of the equations of motion indicate that instabilities could appear at certain spin speed in the form of combination resonances of the sum type. To demonstrate the validity of the formulation, two numerical examples are studied. For the first example, the spinning rotor is an axisymmetric disk, and the housing is a square plate with a central shaft. The rotor and the housing are connected via two linear elastic bearings. For the second example, the rotor is cyclic symmetric in the form of a disk with four evenly spaced radial slots. The housing and bearings remain the same. In both examples, instability appears as a combination resonance of the sum type between a rotor mode and an elastic housing mode. The cyclic symmetric rotor, however, has more instability zones. Finally, effects of damping are studied. Damping of the housing widens the instability zones, whereas the damping of the rotor does the opposite.


Author(s):  
Hyunchul Kim ◽  
I. Y. Shen

This paper studies the vibrations of a spinning, rotationally periodic (also known as cyclic symmetric) rotor through theoretical analysis and experimental studies. The theoretical analysis consists of two parts. The first part is Fourier analysis of mode shapes of a stationary rotor with periodicity N. A periodic mapping of the n-th mode shape shows that its k-th Fourier coefficient is generally zero, except when k ± n is an integer multiple of N. The second part is to apply the derived mode shapes through a unified algorithm developed by Shen and Kim [1] to predict primary and secondary resonances of spinning, rotationally periodic rotors. The experimental study focuses on vibration measurements of a spinning disk carrying 4 pairs of evenly spaced brackets mounted on a high-speed air-bearing spindle. Initially, experimentally measured waterfall plots do not agree well with those from theoretical predictions. Further numerical studies show that mistune of rotationally periodic rotors could substantially change their waterfall plots. After the mistune is modeled, experimental and theoretical results agree very well with a difference of only 0.8% in natural frequencies observed in the ground-based coordinates.


Author(s):  
I. Y. Shen ◽  
Hyunchul Kim

This paper is to study ground-based vibration response of a spinning, cyclic symmetric rotor through a theoretical analysis and an experimental study. The theoretical analysis consists of three steps. The first step is to analyze vibration characteristics of a stationary cyclic symmetric rotor with N identical substructures. For each vibration mode, we identify a phase index n and derive a Fourier expansion of the mode shape in terms of the phase index n. The second step is to predict rotor-based vibration response of the spinning, cyclic symmetric rotor based on the Fourier expansion of the mode shapes and the phase indices. The rotor-based formulation includes gyroscopic and centrifugal softening terms. Moreover, rotor-based response of repeated modes and distinct modes is obtained analytically. The third step is to transform the rotor-based response to ground-based response using the Fourier expansion of the stationary mode shapes. The theoretical analysis leads to the following conclusions. First, gyroscopic effects have no significant effects on distinct modes. Second, the presence of gyroscopic and centrifugal softening effects cause the repeated modes to split into two modes with distinct frequencies ω1 and ω2 in the rotor-based coordinates. Third, the transformation to ground-based observers leads to primary and secondary resonances. In general, the ground-based response presents resonance branches in the Campbell diagram at ω1 ± kω3 and ω2 ± kω3, where k is phase index n plus an integer multiple of cyclic symmetry N. When the gyroscopic effect is significantly greater than the centrifugal softening effect, two of the four resonance branches disappear. The remaining resonances take the form of either ω1 + kω3 and ω2 − kω3 or ω1 − kω3 and ω2 + kω3. To verify these predictions, we also conduct a modal testing on a spinning disk carrying 4 pairs of brackets evenly spaced in the circumferential direction with ground-based excitations and responses. The disk-bracket system is mounted on a high-speed, air-bearing spindle. An automatic hammer excites the spinning disk-bracket system and a laser Doppler vibrometer measures its vibration response. A spectrum analyzer processes the hammer excitation force and the vibrometer measurements to obtain waterfall plots at various spin speeds. The measured primary and secondary resonances from the waterfall plots agree well with those predicted analytically.


Author(s):  
W. C. Tai ◽  
I. Y. Shen

This paper is to present findings from a theoretical study on free vibration and stability of a rotor-bearing-housing system. The rotor is cyclic symmetric and spinning at constant speed, while the housing is stationary and flexible. Moreover, the rotor and housing are assembled via multiple, linear, elastic bearings. For the rotor and the housing, their mode shapes are first obtained in rotor-based and ground-based coordinate systems, respectively. By discretizing the kinetic and potential energies of the rotor-bearing-housing system through use of the mode shapes, a set of equations of motion appears in the form of ordinary differential equations with periodic coefficients. Analyses of the equations of motion indicate that instabilities could appear at certain spin speed in the form of combination resonances of the sum type. To demonstrate the validity of the formulation, two numerical examples are studied. For the first example, the spinning rotor is an axisymmetric disk and the housing is a square plate with a central shaft. Moreover, the rotor and the housing are connected via two linear elastic bearings. Instability appears in the form of coupled vibration between the stationary housing and spinning rotor through three different formats: rigid-body rotor translation, rigid-body rotor rocking, and elastic rotor modes that present unbalanced inertia forces or moments. For the second example, the rotor is cyclic symmetric in the form of a disk with four evenly spaced slots. The housing and bearings remain the same. When the rotor is stationary, natural frequencies and mode shapes predicted from the formulation agree well with those predicted from a finite element analysis, which further ensures the validity of the formulation. When the cyclic symmetric rotor spins, instability appears in the same three formats as in the case of axisymmetric rotor. Number of instability zones, however, increases because the cyclic symmetric rotor has more elastic rotor modes that present unbalanced inertia forces or moments.


2015 ◽  
Vol 137 (6) ◽  
Author(s):  
W. C. Tai ◽  
I. Y. Shen

Vibration of a spinning, cyclic symmetric rotor supported by flexible bearings and housing is governed by a set of ordinary differential equations with periodic coefficients. As a result, analytical solutions of such systems are generally not available. This paper is to prove that closed-form solutions are available for such systems if the following two conditions are met. First, the rotor has a rigid hub and the rest of the rotor is flexible. Second, elastic mode shapes of the rotor's flexible part only present axial displacement. Under these two conditions, the periodic coefficients will only appear between repeated modes of the spinning rotor and vibration modes of the stationary housing. This unique structure enables a coordinate transformation to convert the governing ordinary differential equations with periodic coefficients into a set of ordinary differential equations with constant coefficients, whose closed-form solution is readily available. Moreover, the coordinate transformation can be derived explicitly. Finally, we demonstrate the closed-form solution through a benchmark numerical model that consists of a spinning rotor, a stationary housing, and two elastic bearings. In particular, the rotor is a circular disk with four evenly spaced radial slots and a central rigid hub. The housing is a square plate with a central rigid shaft and is fixed at four corners. The two elastic bearings connect the rotor and the housing between the hub and shaft. Numerical results confirm that the original equation of motion with periodic coefficients and the closed-form solutions predict the same vibration response.


2016 ◽  
pp. 90-92
Author(s):  
A. G. Obukhov ◽  
R. E. Volkov

It is proved that complex flows of the viscous compressible heat-conducting gas, arising during heating the vertical field, have a pronounced axial symmetry. Therefore, for the numerical solution of the full Navier-Stokes equations for description of such gas flows it are advisable to use a cylindrical coordinate system. This paper describes the transformation of the first projection of the equation of motion of the full Navier-Stokes equations system. The result of the transformation is a record of the first projection of the equation of a continuous medium motion in the cylindrical coordinate system.


Author(s):  
Seok-Ku Lee ◽  
Chong-Won Lee

Abstract Unidirectional excitation technique is presented for the complex modal testing of asymmetric rotor systems. The theoretical development, which is made strictly in the stationary coordinate system, enables the unidirectional excitation to effectively estimate the directional frequency response functions. It far lessens the testing efforts a numerical example of the dynamically tuned gyroscope (DTG) is treated to demonstrate the practicality of the complex modal testing.


Author(s):  
W. C. Tai ◽  
I. Y. Shen

This paper is to present an experimental study that measures ground-based response of a spinning, cyclic, symmetric rotor-bearing-housing system. In particular, the study focuses on rotor-housing coupled modes that are significantly dominated by housing deformation. In the experiments, a ball-bearing spindle motor, carrying a disk with four evenly spaced slots (i.e., the rotor), is mounted onto a stationary housing. The housing is a square plate supported with steel spacers at four corners and fixed to the ground. Two different ways are used to excite the rotor-housing system to measure frequency response functions (FRFs). One is to use an automatic hammer tapping at the disk, and the other is to use a piezoelectric actuator attached to the housing. Vibration of the rotor and housing is measured via a laser Doppler vibrometer and a capacitance probe. The experiments consist of two parts. The first part is to obtain FRFs when the rotor is not spinning. The measured FRFs reveal two rotor-housing coupled modes dominated by the housing. Their mode shapes are characterized by one nodal line in housing and one nodal diameter in the rotor. The second part is to obtain waterfall plots when the rotor is spinning at various speeds. The waterfall plots show that the housing dominant modes split into primary branches and secondary branches as the spin speed varies. The primary branches almost do not change with respect to the spin speed. In contrast, the secondary branches evolve into forward and backward branches. Moreover, their resonance frequencies increase and decrease at four times of the spin speed. The measured results agree well with the predictions found in the authors’ previous theoretical study [1].


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