Dynamic Response Analysis of Wind Turbine Planetary Gear System With Interval Stiffness Parameters

Author(s):  
Sha Wei ◽  
Qinkai Han ◽  
Zhipeng Feng ◽  
Yanhua Shen ◽  
Fulei Chu

Planetary gear transmission system is one of the primary parts of the wind turbine drive train. Due to the assembly state, lubrication conditions and wear, the mesh stiffness of the planetary gear system is an uncertain parameter. In this paper, taking the uncertainty of mesh stiffness into account, the dynamic responses of a wind turbine gear system subjected to wind loads and transmission error excitations are studied. Firstly, a lumped-parameter model is extended to include both the planetary and parallel gears. Then the fluctuation ranges of dynamic mesh forces are predicted quantitatively and intuitively based on the combined Chebyshev interval inclusion function and numerical integration method. Finally, examples of gear trains with different interval mesh stiffnesses are simulated and the results show that tooth separations are becoming more obvious at the resonant speed by considering the fluctuating mesh stiffness of the second parallel gear stage. The nonlinear tooth separations are degenerated obviously as the fluctuation error of the mesh stiffness of the second parallel gear set is increased.

2017 ◽  
Vol 69 (2) ◽  
pp. 306-311 ◽  
Author(s):  
Yuxiang Chen ◽  
Mutellip Ahmat ◽  
Zhong-tang Huo

Purpose Irregular windy loads are loaded for a wind turbine. This paper aims to determine the form of gear failure and the working life of the gear system by assessing the dynamic strength of gears and dynamic stress distribution. Design/methodology/approach The helical planetary gear system of the wind turbine growth rate gearbox was investigated, and while a variety of clearance and friction gear meshing processes were considered in the planetary gear system, a finite element model was built based on the contact–impact dynamics theory, solved using the explicit algorithm. The impact stress of the sun gear of the planetary gear system was calculated under different loads. An integrated planetary gear meshing stiffness, and the error of system dynamic transmission error were investigated when the planetary gear meshes with the sun or ring gears. Findings The load has little effect on the sun gear of the impact stress which was known. The varying stiffness is different while the planetary gear meshes with the sun and ring gears. There were differences between the planetary gear system and the planetary gear, and with load, the planetary gear transmission error decreases. Originality/value This study will provide basis knowledge for the planetary gear system.


2018 ◽  
Vol 32 (8) ◽  
pp. 3537-3545 ◽  
Author(s):  
Mohsen Rezaei ◽  
Mehrdad Poursina ◽  
Shahram Hadian Jazi ◽  
Farhad Haji Aboutalebi

Author(s):  
ChunGuang Wang

To accurately analyze the dynamic characteristics of the wind turbine planetary gear system, a dynamic model is established. The sensitivity of natural frequency to meshing stiffness is calculated by modal analysis method, the coupling factor is used to judge the occurrence of transition, the parameter instability caused by the meshing stiffness change is analyzed by the multi-scale method. The results the change rule on eigenvalue sensitivity, mode transition criterion and coincidence degree variation instabilities are obtained, the obtained rules can be used for dynamic analysis and design optimization.


2011 ◽  
Vol 86 ◽  
pp. 725-729
Author(s):  
Yang Li ◽  
Geng Liu ◽  
Guang Lei Liu

Based on analyzing the mechanism of load sharing of power-split planetary gear trains, equivalent mesh errors are defined and introduced in this paper to take the deformations and manufacturing and assembling errors into account. The static equilibrium equation of planetary gear trains is established. Then the load sharing coefficients of a power-split planetary gear system are calculated. The results indicate that the load sharing of power input stage is worse than that of the power output stage in the power-split planetary gear system.


2013 ◽  
Vol 569-570 ◽  
pp. 489-496 ◽  
Author(s):  
Yong Gui ◽  
Qin Kai Han ◽  
Zheng Li ◽  
Zhi Ke Peng ◽  
Fu Lei Chu

Tooth breakage is a typical failure form of wind-turbine planetary gear transmission system, it is important to study the influence of tooth breakage on vibration characteristics of planetary gear transmission system. In this paper, considering the tooth breakage defect, a lumped parameter vibration model of a planetary gear system with time-periodic mesh stiffness is established. Effects of the length and width of tooth breakage on meshing stiffness and dynamic response are discussed in detail. The relation between characteristic frequency of the tooth breakage fault and rotating speeds is pointed out. Several statistical indicators are utilized to show the influence of two parameters (length of planet tooth breakage and input speed) on the dynamic response of the system. Experiments are carried out to verify the simulation results. These results would be useful for fault diagnosis of wind turbine transmission system at different operation conditions.


2017 ◽  
Vol 24 (16) ◽  
pp. 3569-3586 ◽  
Author(s):  
Zhenxing Liu ◽  
Zhansheng Liu ◽  
Xiangyu Yu

This paper focuses on the modeling method and the gravity-induced dynamic response of a spur planetary gear system with journal bearings. The lumped-parameter model of a planetary gear system with journal bearings is established. Both contact on drive-side and back-side of the tooth are considered simultaneously. Linear and nonlinear bearing force models are introduced into the system model separately to take the planet bearing oil-film forces into account. A demonstration is given to show the adopted nonlinear oil-film force model is still valid for the lubrication of support for planet gears. Equilibrium positions of the planet gear are depicted under different input rotational speeds and input torques. Under gravity effect, system responses at different rotational speeds are calculated by employing Newmark integration; tooth wedging at ring-planet meshes is examined with different backlashes. The system responses are presented as vibration spectra, planet bearing forces, orbits of members, tooth forces, and the percentage of tooth wedging in one carrier cycle. The results show that the gravity effect dominates the response at low rotational speeds. The linear bearing force model is not valid in some cases. The fluctuation of the bearing force and the enlargement of the planet orbits are induced by gravity effect. Tooth wedging is the combined effect of gravity, centrifugal force, and planet bearing clearance.


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