Research on Tooth Profile Modification of the Herringbone Planetary Gear Train

Author(s):  
Heyun Bao ◽  
Huan Liu ◽  
Rupeng Zhu ◽  
Fengxia Lu ◽  
Miaomiao Li

A bending-torsional coupled nonlinear dynamic model which contains the modification parameters of herringbone planetary gear train is presented. A formula of modification incentive is analyzed and deduced. The impact of the straight line and parabolic modification parameters on the amplitude of system transmission error is researched. The optimum modification parameters are acquired according to the minimum amplitude of system transmission error. Different amplitudes of the system transmission error, before and after modification, are compared at different rotational speed. The results indicate that the straight line modification parameters on the amplitude of system transmission error are more sensitive. Modification parameters on the amplitude of system transmission error are researched. When the length of the modification is specified, the amplitude of system transmission error is reduced sharply at first, then increased rapidly with the maximum magnitude of the modification increasing; When the maximum magnitude of the modification is specified, the amplitude of system transmission error is increased weakly at first, then decreased sharply, and increased rapidly in the end, with the length of the modification increasing. The modification parameters could form a crescent-shaped zone which can reduce the system transmission error amplitude significantly. The amplitudes of the system transmission error with modification are all reduced at different rotational speed, especially when there is a sympathetic vibration.

2010 ◽  
Vol 43 ◽  
pp. 279-282
Author(s):  
Kai Xu ◽  
Xiao Zhong Deng ◽  
Jian Jun Yang ◽  
Guan Qiang Dong

Based on Tooth Contact Analysis (TCA), a feasible approach for Transmission Error (TE) of planetary gear train is proposed in this paper. With a view to getting the total TE curve of the planetary gear train, a specific analysis of the TE from the planetary gear train with only one planet should be proceed firstly, the second step is to calculate each phase difference of planets in the gear train. The applicable conditions for the simplified calculation are spur gear or involute gear pairs in the gear train. Due to equal space between them, planets have the same phase angle.


2013 ◽  
Vol 404 ◽  
pp. 312-317 ◽  
Author(s):  
Xian Zeng Liu ◽  
Jun Zhang

A dynamic model for helical planetary gear train (HPGT) is proposed. Based on the model, the free vibration characteristics, steady-state dynamic responses and effects of design parameters on system dynamics are investigated through numerical simulations. The free vibration of the HGPT is classified into 3 categories. The classified vibration modes are demonstrated as axial translational and torsional mode (AT mode), radial translational and rotational mode (RR mode) and planet mode (P mode) followed by the characteristics of each category. The simulation results agree well with those of previous discrete model when neglecting the component flexibilities, which validates the correctness of the present dynamic model. The steady-state dynamic responses indicate that the dynamic meshing forces fluctuate about the average static values and the time-varying meshing stiffness is one of the major excitations of the system. The parametric sensitivity analysis shows that the impact of the central component bearing stiffness on the dynamic characteristic of the HPGT system is significant.


2010 ◽  
Vol 44-47 ◽  
pp. 1514-1518
Author(s):  
Shang Jun Ma ◽  
Geng Liu ◽  
Zhong Hong Bu

A torsional and translational vibration dynamics model for serial herringbone planetary gear train, which considers the effects of the time-varying errors and meshing stiffness as well as elastic coupling between two stage trains at the same time, was established by using lumped mass method. Time domain dynamic load excitation which derived from dynamics equation is taken as the input of steady-state response solution. The steady-state response of gear structure was solved with mode superposition method combined with external judgment program. The effects of rim thickness for thin wall herringbone planetary gear and single-stage internal gear were also analyzed. Through the comparison, the displacement and stress results of key locations on structure have reached the satisfying and disirable values when the rim thickness of planetary gear is greater than 4.0 mn and rim thickness of internal gear greater than 6.5 mn.


Author(s):  
Shuaidong Zou ◽  
Guangjian Wang ◽  
Li Yu

In this paper, calculation of no-load transmission error (TE) of planetary gear train is studied. The theory computational model of the eccentric planetary gear train with single planet gear (SPG) under no-load conditions is constructed initially for acquiring the formulas of no-load transmission ratio error and unloaded transmission error (UTE) of internal and external gear pairs. Then computational formula of the UTE of planetary gear train with SPG caused by eccentricity is presented. Through simulation TE and the developed formula of UTE, the eccentricities and initial phasing are uncoupled by curve fitting. Simultaneously, formula of UTE of planet gear train with SPG is validated. At the same time, different groups of initial phasing are analyzed to acquire the relatively good initial phasing group. In addition, the UTE of planetary gear train with multiple planet gears (MPG) caused by eccentricity is developed.


Author(s):  
Zhang Jun ◽  
Tang Wei-min ◽  
Chen Qin ◽  
Chen Tao

As one of the most influential factors leading to gear vibrations, transmission errors of the engaging gears must be controlled to achieve a desirable dynamic performance for a power transmission system. It is well known that tooth modification is an effective way to reduce the fluctuations of the transmission error of a gear pair. The challenge is determining how to establish a quantitative relationship between the tooth modification parameters and the transmission error fluctuations of a gear pair. The present study aims to reveal the sensitivity of the tooth modification parameters on the transmission error fluctuations of a helical planetary gear train in a wind turbine gearbox. For this purpose, a sophisticated parametric three-dimensional contact model that included the micro-geometries of the tooth modification is developed in the ROMAX® environment. Based on this model, a loaded tooth contact analysis is carried out to compute the meshing characteristics, such as the contact pressure and transmission error of each gear pair in the planetary gear train. With the obtained meshing characteristics, the tooth modification amounts of the engaging gears were determined using empirical formulas. These modification amounts are designated as the mean values of the samples generated by the central composite method. After repeating the loaded tooth contact analysis process for each generated sample, a quadratic polynomial function is derived using the response surface method to describe the quantitative relationship between the tooth modification parameters and the dynamic transmission error fluctuations. A large number of random samples are generated using a Monte Carlo method, and the corresponding dynamic transmission error fluctuations are determined with the aforementioned quadratic polynomial function. Based on these samples, a reliability sensitivity analysis is carried out to demonstrate the effects of the tooth modification parameters on the dynamic transmission error fluctuations of the helical planetary gear train.


Author(s):  
Zaigang Chen ◽  
Yimin Shao

As one of the inherited displacement excitation sources which are related to the gear vibration and noise problems, gear transmission error always consists of two parts: gear tooth geometric error and tooth elastic deformation under transmitted load. The gear tooth geometric errors were directly employed as the displacement excitations in previous papers, which are not accurate. In this paper, a new method is developed to transform the gear tooth errors (TEs) to be the appropriate dynamic excitations through the mesh stiffness and the unloaded static transmission error (USTE), where the obtained displacement excitation curves, namely the USTE curves, are very different from the TE curves. Incorporation of the proposed model into the dynamic model of a planetary gear train enables the investigation of the TE effect on the dynamic excitations and vibrations. Two groups of TEs with different amplitudes are employed in the case studies. The results verify that the micro-scale TEs influence not only the dynamic displacement excitation, but also the total mesh stiffness and the planetary gear vibrations greatly.


2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Zengbao Zhu ◽  
Longchao Cheng ◽  
Rui Xu ◽  
Rupeng Zhu

A multifreedom tensional nonlinear dynamic equation of encased differential planetary gear train with multibacklash and time-varying mesh stiffness was developed in the present research. The nonlinear dynamic response was obtained by solving the formulated nonlinear dynamic equation, and the impacts of backlash on dynamic characteristics of the gear train were then analyzed by combining time process diagram, phase diagram, and Poincaré section. The results revealed that bilateral shock in meshing teeth was caused due to smaller backlash, thus causing dramatic changes in meshing force; hence, the gears were found to be in a chaotic state. Further, during stable motion state, no contact between intermeshing teeth with bigger backlash was noticed; thus, they were in a stable quasiperiodic motion state in the absence of teeth exciting force. Therefore, in order to avoid a bilateral shock in gears as well as to maintain gear teeth lubrication, a slightly bigger backlash is required. The backlash change in any transmission stage caused significant impacts on gear force and the motion state of its own stage; however, the impact on gear force of another stage was quite small, whereas the impact on the motion state of another stage was quite large.


Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Zhizhou Jia ◽  
Pingkang Li

A Planetary Gear Train (PGT) can be used in series-parallel transmission to redistribute powers. Selectable one-way clutches (SOWCs), compared with traditional friction clutches, can simplify controls and diversify patterns especially for hybrid transmissions. In this paper, a nonlinear torsional model of a power-split PGT coupled with three SOWCs is proposed. Piecewise nonlinearities of SOWCs as well as clearance, time-varying mesh stiffness, and synthetic transmission error of the PGT are considered. With a specified group of comprehensive evaluation indices, influences of piecewise nonlinearities of SOWCs are explored. Simulation results show that the piecewise nonlinearities of SOWCs can diminish collision range and reduce resonances of the PGT. Further research studies on parameter configurations of each SOWC reveal that of the three SOWCs, stiffness and radius of the SOWC connected to the sun gear of the PGT are dominant factors. Large stiffness and effective radius of the SOWC render the PGT fall into chaos on lower meshing frequencies; however, enormous impact vibrations occur to the SOWC if it gets too soft. Additionally, the increase of the damping ratio of the SOWC connected to sun gear can distinctly reduce the vibration and maximum dynamic load of the system on the entire working range.


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