Conceptual Regenerative Nozzle Cooling Design for a Hydroxyl-Terminated Polybutadiene and Oxygen Hybrid Rocket Engine

2017 ◽  
Author(s):  
Luis R. Robles ◽  
Johnny Ho ◽  
Bao Nguyen ◽  
Geoffrey Wagner ◽  
Jeremy Surmi ◽  
...  
Keyword(s):  
Combustion Chamber ◽  
High Temperatures ◽  
Cooling System ◽  
Rocket Engine ◽  
Combustion Efficiency ◽  
Rocket Engines ◽  
Hybrid Rocket ◽  
Gaseous Oxygen ◽  
Rocket Nozzle ◽  
Regenerative Cycle

Regenerative rocket nozzle cooling technology is well developed for liquid fueled rocket engines, but the technology has yet to be widely applied to hybrid rockets. Liquid engines use fuel as coolant, and while the oxidizers typically used in hybrids are not as efficient at conducting heat, the increased renewability of a rocket using regenerative cycle should still make the technology attractive. Due to the high temperatures that permeate throughout a rocket nozzle, most nozzles are predisposed to ablation, supporting the need to implement a nozzle cooling system. This paper presents a proof-of-concept regenerative cooling system for a hybrid engine which uses hydroxyl-terminated polybutadiene (HTPB) as its solid fuel and gaseous oxygen (O2) as its oxidizer, whereby a portion of gaseous oxygen is injected directly into the combustion chamber and another portion is routed up through grooves on the exterior of a copper-chromium nozzle and, afterwards, injected into the combustion chamber. Using O2 as a coolant will significantly lower the temperature of the nozzle which will prevent ablation due to the high temperatures produced by the exhaust. Additional advantages are an increase in combustion efficiency due to the heated O2 being used for combustion and an increased overall efficiency from the regenerative cycle. A computational model is presented, and several experiments are performed using computational fluid dynamics (CFD).

scholarly journals Influence of Polyisobutylene Kerosene Additive on Combustion Efficiency in a Liquid Propellant Rocket Engine

Aerospace ◽  
2019 ◽  
Vol 6 (12) ◽  
pp. 129 ◽  
Author(s):  
Igor Borovik ◽  
Evgeniy Strokach ◽  
Alexander Kozlov ◽  
Valeriy Gaponov ◽  
Vladimir Chvanov ◽  
...  
Keyword(s):  
Combustion Chamber ◽  
Film Cooling ◽  
Rocket Engine ◽  
Combustion Efficiency ◽  
Liquid Propellant ◽  
Gaseous Oxygen ◽  
Wall Film ◽  
Measurement Results ◽  
Liquid Propellant Rocket Engine ◽  
Propellant Rocket

The combustion of kerosene with the polymer additive polyisobutylene (PIB) was experimentally investigated. The aim of the study was to measure the effect of PIB kerosene on the efficiency of combustion chamber cooling and the combustion efficiency of the liquid propellant for a rocket engine operating on kerosene and gaseous oxygen (GOX). The study was conducted on an experimental rocket engine using kerosene wall film cooling in the combustion chamber. Fire tests showed that the addition of polyisobutylene to kerosene had no significant effect on the combustion efficiency. However, analysis of the wall temperature measurement results showed that the use of PIB kerosene is more effective for film cooling than pure kerosene, which can increase the efficiency of combustion chamber cooling and subsequently increase its reliability and reusability. Thus, the findings of this study are expected to be of use in further investigations of wall film cooling efficiency.

Preliminary Studies on Non-Reactive Flow Vortex Cooling

2019 ◽  
Vol 12 (3) ◽  
pp. 262-271
Author(s):  
T.N. Rajesh ◽  
T.J.S. Jothi ◽  
T. Jayachandran
Keyword(s):  
Combustion Chamber ◽  
Inner Core ◽  
Rocket Engine ◽  
Injection Pressure ◽  
Chamber Pressure ◽  
Reactive Flow ◽  
Stoichiometric Ratio ◽  
Gaseous Oxygen ◽  
Mixture Ratio ◽  
Vortex Combustion

Background: The impulse for the propulsion of a rocket engine is obtained from the combustion of propellant mixture inside the combustion chamber and as the plume exhausts through a convergent- divergent nozzle. At stoichiometric ratio, the temperature inside the combustion chamber can be as high as 3500K. Thus, effective cooling of the thrust chamber becomes an essential criterion while designing a rocket engine. Objective: A new cooling method of thrust chambers was introduced by Chiaverni, which is termed as Vortex Combustion Cold-Wall Chamber (VCCW). The patent works on cyclone separators and confined vortex flow mechanism for providing high propellant mixing with improved degree of turbulence inside the combustion chamber, providing the required notion for studies on VCCW. The flow inside a VCCW has a complex structure characterised by axial pressure losses, swirl velocities, centrifugal force, flow reversal and strong turbulence. In order to study the flow phenomenon, both the experimental and numerical investigations are carried out. Methods: In this study, non-reactive flow analysis was conducted with real propellants like gaseous oxygen and hydrogen. The test was conducted to analyse the influence of mixture ratio and injection pressure of the propellants on the chamber pressure in a vortex combustion chamber. A vortex combustor was designed in which the oxidiser injected tangentially at the aft end near the nozzle spiraled up to the top plate and formed an inner core inside the chamber. The fuel was injected radially from injectors provided near the top plate and the propellants were mixed in the inner core. This resulted in enhanced mixing and increased residence time for the fuel. More information on the flow behaviour has been obtained by numerical analysis in Fluent. The test also investigated the sensitivity of the tangential injection pressure on the chamber pressure development. Results: All the test cases showed an increase in chamber pressure with the mixture ratio and injection pressure of the propellants. The maximum chamber pressure was found to be 3.8 bar at PC1 and 2.7 bar at PC2 when oxidiser to fuel ratio was 6.87. There was a reduction in chamber pressure of 1.1 bar and 0.7 bar at PC1 and PC2, respectively, in both the cases when hydrogen was injected. A small variation in the pressure of the propellant injected tangentially made a pronounced effect on the chamber pressure and hence vortex combustion chamber was found to be very sensitive to the tangential injection pressure. Conclusion: VCCW mechanism has been to be found to be very effective for keeping the chamber surface within the permissible limit and also reducing the payload of the space vehicle.

scholarly journals Burn Time Correction of Start-Up Transients for CAMUI Type Hybrid Rocket Engine

Aerospace ◽  
2021 ◽  
Vol 8 (12) ◽  
pp. 385
Author(s):  
Tor Viscor ◽  
Hikaru Isochi ◽  
Naoto Adachi ◽  
Harunori Nagata
Keyword(s):  
Rocket Engine ◽  
State Level ◽  
Impinging Jet ◽  
Rocket Engines ◽  
Transient Effects ◽  
Hybrid Rocket ◽  
Start Up ◽  
Time Correction ◽  
Hybrid Rocket Engine ◽  
Time Issue

Burn time errors caused by various start-up transient effects have a significant influence on the regression modelling of hybrid rockets. Their influence is especially pronounced in the simulation model of the Cascaded Multi Impinging Jet (CAMUI) hybrid rocket engine. This paper analyses these transient burn time errors and their effect on the regression simulations for short burn time engines. To address these errors, the equivalent burn time is introduced and is defined as the time the engine would burn if it were burning at its steady-state level throughout the burn time to achieve the measured total impulse. The accuracy of the regression simulation with and without the use of equivalent burn time is then finally compared. Equivalent burn time is shown to address the burn time issue successfully for port regression and, therefore, also for other types of cylindrical port hybrid rocket engines. For the CAMUI-specific impinging jet fore-end and back-end surfaces, though, the results are inconclusive.

scholarly journals Hybrid Rocket Engine Design Optimization at Politecnico di Torino: A Review

Aerospace ◽  
2021 ◽  
Vol 8 (8) ◽  
pp. 226
Author(s):  
Lorenzo Casalino ◽  
Filippo Masseni ◽  
Dario Pastrone
Keyword(s):  
Design Optimization ◽  
Rocket Engine ◽  
Propulsion System ◽  
Future Perspective ◽  
Rocket Engines ◽  
Hybrid Rocket ◽  
Feed System ◽  
Research Activities ◽  
Multi Stage ◽  
System Design Optimization

Optimization of Hybrid Rocket Engines at Politecnico di Torino began in the 1990s. A comprehensive review of the related research activities carried out in the last three decades is here presented. After a brief introduction that retraces driving motivations and the most significant steps of the research path, the more relevant aspects of analysis, modeling and achieved results are illustrated. First, criteria for the propulsion system preliminary design choices (namely the propellant combination, the feed system and the grain design) are summarized and the engine modeling is presented. Then, the authors describe the in-house tools that have been developed and used for coupled trajectory and propulsion system design optimization. Both deterministic and robust-based approaches are presented. The applications that the authors analyzed over the years, starting from simpler hybrid powered sounding rocket to more complex multi-stage launchers, are then presented. Finally, authors’ conclusive remarks on the work done and their future perspective in the context of the optimization of hybrid rocket propulsion systems are reported.

Combustion Test of Oxidizer-Rich Single Triplex Injector Preburner for Staged Combustion Cycle Rocket Engine

2015 ◽  
Author(s):  
Su-Ji Lee ◽  
In-Sang Moon ◽  
Il-Yoon Moon ◽  
Seong-Up Ha
Keyword(s):  
Combustion Chamber ◽  
Dynamic Pressure ◽  
Rocket Engine ◽  
Rocket Engines ◽  
Fuel Injector ◽  
Staged Combustion ◽  
Combustion Pressure ◽  
The Republic ◽  
Combustion Tests ◽  
Combustion Cycle

In the Republic of Korea, research on staged-combustion cycle liquid propellant rocket engines (LPRE) is proceeding to improve efficiency of rocket engines. Recently oxidizer-rich preburner using single triplex injector is developed in relation to the main injector development and combustion tests have been performed. This preburner is designed to operate in nominal conditions with the combustion pressure of 10 MPa, OF ratio of 60. For a stable ignition, LOx is fed in two steps. Triethylaluminum-Triethylborane (TEAB) is used as hypergolic fuel for ignition, supplied through a fuel injector. Despite the small amount of fuel flow rate and high pressure condition, the combustion pressure was stably maintained around 10 MPa as designed. As a result of Fast Fourier Transform (FFT) of the combustion chamber dynamic pressure, 1L mode frequencies related to the acoustic instability and hydraulic resistance exist in the combustion chamber. But their amplitudes are less than 1% of the combustion pressure and it does not affect the combustion. Therefore combustion test is stably completed. In the near future, coupled tests with uni-element triplex injector preburner and uni-element gas/liquid injector main combustion chamber will be carried out.

Investigation of the Properties of Heat-Protective Coatings to Improve the Performance of Products

2021 ◽  
Vol 1037 ◽  
pp. 516-521
Author(s):  
Vladislav Smolentsev ◽  
Nikolay Nenahov ◽  
Natalia Potashnikova
Keyword(s):  
Combustion Chamber ◽  
Protective Coatings ◽  
Rocket Engine ◽  
Multilayer Coating ◽  
Surface Preparation ◽  
Rocket Engines ◽  
Initial Surface ◽  
Technological Parameters ◽  
Materials Used ◽  
Liquid Rocket

The heat-loaded part of the combustion chamber of a liquid rocket engine are Considered. The proposed coating has several layers: an internal metal coating that contacts the part or substrate, and an external coating made of a mixture of ceramic granules and metal powder. At the same time, to obtain the initial surface for coating with the required surface layer roughness, it is proposed to use the method of sand blasting. The article analyzes possible mechanisms of material formation for "base-coating" transition zones, as well as the influence of their chemical composition on the adhesive strength of layers.. The choice of brand and combination of materials used for coating is justified. Technological modes that have been tested in production conditions when applying heat-resistant coatings to parts of modern rocket engines are proposed. The influence of technological parameters of the initial surface preparation process and the geometry of the resulting micro-relief of the substrate on the adhesion characteristics of a multilayer coating made of heat-protective materials operating in the high-temperature zone of the combustion chamber of liquid rocket engines is revealed.

scholarly journals Effects of LOX Particle Diameter on Combustion Characteristics of a Gas-Liquid Pintle Rocket Engine

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Xuan Jin ◽  
Chibing Shen ◽  
Rui Zhou ◽  
Xinxin Fang
Keyword(s):  
Rocket Engine ◽  
Oscillation Amplitude ◽  
Three Dimensional ◽  
Particle Diameter ◽  
Low Frequency ◽  
Pressure Oscillation ◽  
Combustion Efficiency ◽  
Combustion Characteristics ◽  
Rocket Engines ◽  
Liquid Rocket

LOX/GCH4 pintle injector is suitable for variable-thrust liquid rocket engines. In order to provide a reference for the later design and experiments, three-dimensional numerical simulations with the Euler-Lagrange method were performed to study the effect of the initial particle diameter on the combustion characteristics of a LOX/GCH4 pintle rocket engine. Numerical results show that, as the momentum ratio between the radial LOX jet and the axial gas jet is 0.033, the angle between the LOX particle trace and the combustor axial is very small. Due to the large recirculation zones, premixed combustion mainly occurs in the injector wake region. As the initial LOX particle diameter increases, the LOX evaporation rate and the combustion efficiency decrease until the combustion terminates with the initial LOX particle diameter greater than 110 μm. The oscillation amplitude of the combustor pressure increases significantly along with the increase of the initial LOX particle diameter, and the low-frequency unstable combustion occurs when the initial LOX particle diameter exceeds 60 μm. The combustor pressure oscillation at about 40 Hz couples with the swinging process of spray and flame, while the unsteady LOX evaporation amplifies the combustor pressure oscillations at 80 Hz and its harmonic frequency.

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