scholarly journals Uncertainty Quantification and Reduction Using Sensitivity Analysis and Hessian Derivatives

2021 ◽  
Author(s):  
Josefina Sánchez ◽  
Kevin Otto

Abstract We study the use of Hessian interaction terms to quickly identify design variables that reduce variability of system performance. To start we quantify the uncertainty and compute the variance decomposition to determine noise variables that contribute most, all at an initial design. Minimizing the uncertainty is next sought, though probabilistic optimization becomes computationally difficult, whether by including distribution parameters as an objective function or through robust design of experiments. Instead, we consider determining the more easily computed Hessian interaction matrix terms of the variance-contributing noise variables and the variables of any proposed design change. We also relate the Hessian term coefficients to subtractions in Sobol indices and reduction in response variance. Design variable changes that can reduce variability are thereby identified quickly as those with large Hessian terms against noise variables. Furthermore, the Jacobian terms of these design changes can indicate which design variables can shift the mean response, to maintain a desired nominal performance target. Using a combination of easily computed Hessian and Jacobian terms, design changes can be proposed to reduce variability while maintaining a targeted nominal. Lastly, we then recompute the uncertainty and variance decomposition at the more robust design configuration to verify the reduction in variability. This workflow therefore makes use of UQ/SA methods and computes design changes that reduce uncertainty with a minimal 4 runs per design change. An example is shown on a Stirling engine design where the top four variance-contributing tolerances are matched with two design changes identified through Hessian terms, and a new design found with 20% less variance.

2021 ◽  
Vol 7 ◽  
Author(s):  
Josefina Sánchez ◽  
Kevin Otto

Abstract Robust design methods have expanded from experimental techniques to include sampling methods, sensitivity analysis and probabilistic optimisation. Such methods typically require many evaluations. We study design and noise variable cross-term second derivatives of a response to quickly identify design variables that reduce response variability. We first compute the response uncertainty and variance decomposition to determine contributing noise variables of an initial design. Then we compute the Hessian second-derivative matrix cross-terms between the variance-contributing noise variables and proposed design change variables. Design variable with large Hessian terms are those that can reduce response variability. We relate the Hessian coefficients to reduction in Sobol indices and response variance change. Next, the first derivative Jacobian terms indicate which design variable can shift the mean to maintain a desired nominal target value. Thereby, design changes can be proposed to reduce variability while maintaining a targeted nominal value. This workflow finds changes that improve robustness with a minimal four runs per design change. We also explore further computation reductions achieved through compounding variables. An example is shown on a Stirling engine where the top four variance-contributing tolerances and design changes identified through 16 Hessian terms generated a design with 20% less variance.


Author(s):  
Claudia Eckert ◽  
John Clarkson ◽  
Chris Earl

Design changes can be surprisingly complex. We examine the problems they cause and discuss the problems involved in predicting how changes propagate, based on empirical studies. To assist this analysis we distinguish between (a) a static background of connectivities (b) descriptions of designs, processes, resources and requirements and (c) the dynamics of design tasks acting on descriptions. The background might consist of existing designs and subsystems, or established processes used to create them. The predictability of design change is examined in terms of this model, especially the types and scope of uncertainties and where complexities arise. An industrial example of change propagation is presented in terms of the background (connectivity) - description - action model.


1996 ◽  
Vol 118 (1) ◽  
pp. 151-153 ◽  
Author(s):  
J. M. Vance ◽  
J. E. Bernard

Our overall goal is to develop software that facilitates the interactive participation of the designer in the optimization process. We are focusing this research on problems which use finite element solutions as part of the objective function. One challenge to implementing interactive participation in these types of problems is the high computational burden of computing a finite element solution for each design change. The research presented here focuses on a unique method to develop fast approximations for natural frequencies and mode shapes which can be used to avoid the time-consuming re-solution process and which will facilitate interactive design for systems with even large design changes.


2000 ◽  
Vol 123 (1) ◽  
pp. 11-17 ◽  
Author(s):  
Jianmin Zhu ◽  
Kwun-Lon Ting

The paper presents the theory of performance sensitivity distribution and a novel robust parameter design technique. In the theory, a Jacobian matrix describes the effect of the component tolerance to the system performance, and the performance distribution is characterized in the variation space by a set of eigenvalues and eigenvectors. Thus, the feasible performance space is depicted as an ellipsoid. The size, shape, and orientation of the ellipsoid describe the quantity as well as quality of the feasible space and, therefore, the performance sensitivity distribution against the tolerance variation. The robustness of a design is evaluated by comparing the fitness between the ellipsoid feasible space and the tolerance space, which is a block, through a set of quantitative and qualitative indexes. The robust design can then be determined. The design approach is demonstrated in a mechanism design problem. Because of the generality of the analysis theory, the method can be used in any design situation as long as the relationship between the performance and design variables can be expressed analytically.


Author(s):  
Zunling Du ◽  
Yimin Zhang

Axial piston pumps (APPs) are the core energy conversion components in a hydraulic transmission system. Energy conversion efficiency is critically important for the performance and energy-saving of the pumps. In this paper, a time-varying reliability design method for the overall efficiency of APPs was established. The theoretical and practical instantaneous torque and flow rate of the whole APP were derived through comprehensive analysis of a single piston-slipper group. Moreover, as a case study, the developed model for the instantaneous overall efficiency was verified with a PPV103-10 pump from HYDAC. The time-variation of reliability for the pump was revealed by a fourth-order moment technique considering the randomness of working conditions and structure parameters, and the proposed reliability method was validated by Monte Carlo simulation. The effects of the mean values and variance sensitivity of random variables on the overall efficiency reliability were analyzed. Furthermore, the optimized time point and design variables were selected. The optimal structure parameters were obtained to meet the reliability requirement and the sensitivity of design variables was significantly reduced through the reliability-based robust design. The proposed method provides a theoretical basis for designers to improve the overall efficiency of APPs in the design stage.


Author(s):  
Jyh-Cheng Yu ◽  
Kosuke Ishii

Abstract This paper deals with robust design problems in which variations on design variables have significant correlation. Manufacturing errors often affect design variables with characteristic patterns, that is, the variations are coupled. Robust optimization seeks designs with optimal and robust performance. Designers should match the design to the Manufacturing Variation Patterns (MVP) in the constrained robust optimization procedure. This study focuses on matching the variation patterns found in typical manufacturing processes. It uses quadrature experimental design to approximate the performance variation within the patterns. We redefine the robust constraint activity for designs using MVP and propose our procedure to search for the robust feasible designs. Theoretical development of manufacturing variation matching leads to our case study of heat treated shaft design with minimum dimensional distortion. The paper also outlines our future application in injection molding gear design and challenge in the identification of nonlinear correlated MVP.


Author(s):  
L. Siddharth ◽  
Prabir Sarkar

Design changes are necessary to sustain the product against competition. Due to technical, social, and financial constraints, an organization can only implement a few of many change alternatives. Hence, a wise selection of a change alternative is fundamentally influential for the growth of the organization. Organizations lack knowledge bases to effectively capture rationale for a design change; i.e., identifying the potential effects a design change. In this paper, (1) we propose a knowledge base called multiple-domain matrix that comprises the relationships among different parameters that are building blocks of a product and its manufacturing system. (2) Using the indirect change propagation method, we capture these relationships to identify the potential effects of a design change. (3) We propose a cost-based metric called change propagation impact (CPI) to quantify the effects that are captured from the multiple-domain matrix. These individual pieces of work are integrated into a web-based tool called Vatram. The tool is deployed in a design environment to evaluate its usefulness and usability.


2005 ◽  
Vol 127 (3) ◽  
pp. 388-396 ◽  
Author(s):  
Khalid Al-Widyan ◽  
Jorge Angeles

Laid down in this paper are the foundations on which the design of engineering systems, in the presence of an uncontrollable changing environment, can be based. The changes in environment conditions are accounted for by means of robustness. To this end, a theoretical framework as well as a general methodology for model-based robust design are proposed. Within this framework, all quantities involved in a design task are classified into three sets: the design variables (DV), grouped in vector x, which are to be assigned values as an outcome of the design task; the design-environment parameters (DEP), grouped in vector p, over which the designer has no control; and the performance functions (PF), grouped in vector f, representing the functional relations among performance, DV, and DEP. A distinction is made between global robust design and local robust design, this paper focusing on the latter. The robust design problem is formulated as the minimization of a norm of the covariance matrix of the variations in PF upon variations in the DEP, aka noise in the literature on robust design. Moreover, one pertinent concept is introduced: design isotropy. We show that isotropic designs lead to robustness, even in the absence of knowledge of the statistical properties of the variations of the DEP. To demonstrate our approach, a few examples are included.


2005 ◽  
Vol 128 (4) ◽  
pp. 945-958 ◽  
Author(s):  
Daniel W. Apley ◽  
Jun Liu ◽  
Wei Chen

The use of computer experiments and surrogate approximations (metamodels) introduces a source of uncertainty in simulation-based design that we term model interpolation uncertainty. Most existing approaches for treating interpolation uncertainty in computer experiments have been developed for deterministic optimization and are not applicable to design under uncertainty in which randomness is present in noise and/or design variables. Because the random noise and/or design variables are also inputs to the metamodel, the effects of metamodel interpolation uncertainty are not nearly as transparent as in deterministic optimization. In this work, a methodology is developed within a Bayesian framework for quantifying the impact of interpolation uncertainty on the robust design objective, under consideration of uncertain noise variables. By viewing the true response surface as a realization of a random process, as is common in kriging and other Bayesian analyses of computer experiments, we derive a closed-form analytical expression for a Bayesian prediction interval on the robust design objective function. This provides a simple, intuitively appealing tool for distinguishing the best design alternative and conducting more efficient computer experiments. We illustrate the proposed methodology with two robust design examples—a simple container design and an automotive engine piston design with more nonlinear response behavior and mixed continuous-discrete design variables.


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