Robust design of complex socio-technical systems against seasonal effects: a network motif-based approach

Seasonal effects can significantly impact the robustness of socio-technical systems (STS) to demand fluctuations. There is an increasing need to develop novel design approaches that can support capacity planning decisions for enhancing the robustness of STS against seasonal effects. This paper proposes a new network motif-based approach to supporting capacity planning in STS for an improved seasonal robustness. Network motifs are underlying nonrandom subgraphs within a complex network. In this approach, we introduce three motif-based metrics for system performance evaluation and capacity planning decision-making. The first one is the imbalance score of a motif (e.g., a local service network), the second one is the measurement of a motif’s seasonal robustness, and the third one is a capacity planning decision criterion. Based on these three metrics, we validate that the sensitivity of STS performance against seasonal effects is highly correlated with the imbalanced capacity between service nodes in an STS. Correspondingly, we formulate a design optimisation problem to improve the robustness of STS by rebalancing the resources at critical service nodes. To demonstrate the utility of the approach, a case study on Divvy bike-sharing system in Chicago is conducted. With a focus on the size-3 motifs (a subgraph consisting three docked stations), we find that there is a significant correlation between the difference of the number of docks among the stations in a motif and the return/rental performance of such a motif against seasonal changes. Guided by this finding, our design approach can successfully balance out the number of docks between those stations that have caused the most severe seasonal perturbations. The results also imply that the network motifs can be an effective local structural representation in support of STS robust design. Our approach can be generally applied in other STS where the system performances are significantly impacted by seasonal changes, for example, supply chain networks, transportation systems and power grids.

BPMN++ to support managing organisational, multiteam and systems engineering aspects in cyber physical production systems design and operation

Interdisciplinary engineering of cyber physical production systems (CPPS) are often subject to delay, cost overrun and quality problems or may even fail due to the lack of efficient information exchange between multiple interdisciplinary teams working in complex networks within and across companies. We propose a direct integration of multiteam and organisational aspects into the graphical notation of the systems engineering workflow. BPMN++, with eight new notational elements and two subdiagrams, enables the modelling of the required cooperation aspects. BPMN++ provides an improved overview, uniform notation, more compact presentation and easier modifiability from an engineering point of view. We also included a first set of empirical studies and historical qualitative and quantitative data in addition to subjective expert-based ratings to increase validity. The use case introduced to explain the procedure and the notation is derived from surveys in plant manufacturing focussing on the start-up phase and decision support at site. This, in particular, is one of the most complex and critical phases with potentially high economic impact. For evaluation purposes, we compare two alternative solutions for a short-term management decision in the start-up phase of CPPS using the BPMN++ approach.

Documenting design research by structured multilevel analysis: supporting the diversity of the design research community of practice

The diversity of design research studies and their associated methods and reporting style make it difficult for the design research community of practice to leverage its work into further advancing the field. We illustrate how a structured multilevel analysis of diverse studies creates a canonical model that allows for the transfer of insight between studies, enhances their comprehension, and supports improved study designs. The benefits of such an approach will increase if different stakeholders adopt such structured approaches to enrich the design research community of practice.

Robust design using multiobjective optimisation and artificial neural networks with application to a heat pump radial compressor

Although robustness is an important consideration to guarantee the performance of designs under deviation, systems are often engineered by evaluating their performance exclusively at nominal conditions. Robustness is sometimes evaluated a posteriori through a sensitivity analysis, which does not guarantee optimality in terms of robustness. This article introduces an automated design framework based on multiobjective optimisation to evaluate robustness as an additional competing objective. Robustness is computed as a sampled hypervolume of imposed geometrical and operational deviations from the nominal point. In order to address the high number of additional evaluations needed to compute robustness, artificial neutral networks are used to generate fast and accurate surrogates of high-fidelity models. The identification of their hyperparameters is formulated as an optimisation problem. In the frame of a case study, the developed methodology was applied to the design of a small-scale turbocompressor. Robustness was included as an objective to be maximised alongside nominal efficiency and mass-flow range between surge and choke. An experimentally validated 1D radial turbocompressor meanline model was used to generate the training data. The optimisation results suggest a clear competition between efficiency, range and robustness, while the use of neural networks led to a speed-up by four orders of magnitude compared to the 1D code.

Integrated approach enabling robust and tolerance design in product concept development

Along with the ever-increasing customer demands, early consideration of variation in terms of robust design is important to avoid expensive iterations in the product development. However, existing methods are detached from the development process and can therefore only be applied at a late stage or only with comprehensive expert knowledge. Especially in the concept stage, where the geometry of a product is not yet defined and the optimisation potential is high, effective solution proposals for systematic consideration of variation are lacking. Therefore, this paper describes a new integrated approach facilitating robust and tolerance design in the concept stage. The novelty of the approach using ontologies and graph-based visualisation is the close linkage of product development and tolerance knowledge, which allows automation and helps to avoid time- and cost-intensive iteration loops. As a result, a robust and tolerance-compliant concept design, an initial qualitative tolerance specification and instructions for the further tolerancing process are already available at the end of the concept stage. The applicability and the benefits of the approach are illustrated by representative case studies and a user study allowing a critical comparison between the conventional, mostly subjective procedure and the presented approach.

Understanding the motivations for open-source hardware entrepreneurship

Having upended the traditional software development, which historically was centred exclusively on proprietary, copyright-protected code, open-source has now entered the physical artefact world. In doing so, it has started to change not only how physical products are designed and developed, but also the commercialisation process. In recent years, authors have witnessed entrepreneurs intentionally choosing not to patent their product design and technologies but instead licencing the designs and technologies under open-source licences. The entrepreneurs share their product designs online with their community – people who congregated due to the shared interests in products’ technology or project’s social objectives. Founding a startup firm without excluding others from using their own invention is not a common practice. Therefore, there is reason to ask if this choice a strategic decision or irrational action due to short-sightedness or extreme altruism? Conducting interviews with 65 founders, we grounded a framework explaining that the driver of going open is a result of both intrinsic and extrinsic factors. In addition, we observed the change of identities over time among the entrepreneurs. We hope to use this paper as a pilot study of this emerging socio-technological phenomenon, which is understudied relative to the proprietary product commercialisation process.

Quadrature as applied to computer models for robust design: theoretical and empirical assessment

This paper develops theoretical foundations for extending Gauss–Hermite quadrature to robust design with computer experiments. When the proposed method is applied with m noise variables, the method requires 4m + 1 function evaluations. For situations in which the polynomial response is separable, this paper proves that the method gives exact transmitted variance if the response is a fourth-order separable polynomial response. It is also proven that the relative error mean and variance of the method decrease with the dimensionality m if the response is separable. To further assess the proposed method, a probability model based on the effect hierarchy principle is used to generate sets of polynomial response functions. For typical populations of problems, it is shown that the proposed method has less than 5% error in 90% of cases. Simulations of five engineering systems were developed and, given parametric alternatives within each case study, a total of 12 case studies were conducted. A comparison is made between the cumulative density function for the hierarchical probability models and a corresponding distribution function for case studies. The data from the case-based evaluations are generally consistent with the results from the model-based evaluation.

Multifunctional and domain independent? A meta-analysis of case studies of biologically inspired design

Much of the literature on biologically inspired design makes two, often unstated and largely unexamined, assumptions: (i) The process of biologically inspired design is independent of the biological domain, and (ii) the design process leads to multifunctional designs. In this paper, we perform a meta-analysis of 74 case studies of biologically inspired design in the Design Study Library. We begin by noting that biologically inspired design has two core processes: problem-driven design and solution-based design. We find that the first assumption about the domain independence of these design processes is questionable. Our analysis indicates that the problem-driven process of biologically inspired design is more prevalent in some domains, whereas the solution-based design process is more common in other domains. Our analysis also indicates that the solution-based process leads to multifunctional designs more often than the problem-driven process. These findings may have useful implications not only for building information-processing theories of biologically inspired design, but also for developing pedagogical techniques for teaching about the paradigm and computational tools for supporting its practice.

The cognitive experience of engineering design: an examination of first-year student stress across principal activities of the engineering design process

The engineering design process can produce stress that endures even after it has been completed. This may be particularly true for students who engage with the process as novices. However, it is not known how individual components of the design process induce stress in designers. This study explored the cognitive experience of introductory engineering design students during concept generation, concept selection and physical modelling to identify stress signatures for these three design activities. Data were collected for the design activities using pre- and post-task surveys. Each design activity produced distinct markers of cognitive experience and a unique stress signature that was stable across design activity themes. Rankings of perceived sources of stress also differed for each design activity. Students, however, did not perceive any physiological changes due to the stress of design for any of the design activities. Findings indicate that physical modelling was the most stressful for students, followed by concept generation and then concept selection. Additionally, recommendations for instructors of introductory engineering design courses were provided to help them apply the results of this study. Better understanding of the cognitive experience of students during design can support instructors as they learn to better teach design.

Facilitating design: examining the effects of facilitator’s neutrality on trust and potency in an exploratory experimental study

Facilitation style appears to be an important determinant of design team effectiveness. The neutrality of the group facilitator may be a key factor; however, the characteristics and impact of neutrality are relatively understudied. In a designed classroom setting, we examine the impact of two different approaches to group facilitation: (i) facilitator’s neutrality expressed as low equidistance and high impartiality and (ii) facilitator’s neutrality expressed as high equidistance and low impartiality, on team trust, trust to the facilitator and team potency. To do this, we conducted a repeated-measures experiment with a student sample. Our results indicate that facilitators expressing neutrality through low equidistance and high impartiality had a greater positive impact on team trust. The two approaches did not differ on team potency and facilitator trust. These results contribute to developing theories of design facilitation and team effectiveness by suggesting how facilitation may shape team trust and potency in group design. Based on our findings, we point to the need for future work to further examine the impact of facilitator’s process awareness and neutrality, and show how facilitation methods may benefit teams during creative design teamwork.