The Development of High Speed Virtual Milling Test

2017 ◽  
Author(s):  
Akos Miklos ◽  
Denes Takacs ◽  
Richard Wohlfart ◽  
Gabor Porempovics ◽  
Tamas G. Molnar ◽  
...  
Keyword(s):  
Time Delay ◽  
High Speed ◽  
Computational Algorithm ◽  
Displacement Sensor ◽  
Electromagnetic Actuator ◽  
Milling Machine ◽  
Hardware In The Loop ◽  
High Speed Milling ◽  
Real Element ◽  
Workpiece Interaction

The concept of a hardware-in-the-loop experiment for high speed milling is introduced in this paper. The tool-workpiece interaction is virtually implemented in the experiment while the milling machine with the spindle is used as real element. In this paper, the basic components of the experiment are presented, namely, a contactless displacement sensor, a computational algorithm of the cutting force and a contactless electromagnetic actuator are discussed. Experiments on the prototype of the electromagnetic actuator are also shown to illustrate the potential of the concept. A feasibility study of the hardware-in-the-loop experiment is given, where the effect of the time delay included in the experiment is investigated.

scholarly journals STUDY WEAR TOOL WITH HIGH-SPEED MILLING

2017 ◽  
Vol 3 ◽  
pp. 117
Author(s):  
Tsvetan Kaldashev ◽  
Petar Hadzhiyski ◽  
Galina Nikolcheva
Keyword(s):  
Tool Wear ◽  
Tool Steel ◽  
High Speed ◽  
Milling Machine ◽  
High Speed Machining ◽  
Geometric Correction ◽  
High Speed Milling ◽  
Wear Tool

This report examined tool wear in high-speed machining of tool steel with a hardness of HRC 63. Wear monitored periodically using the device for automatic geometric correction tool (length and radius) situated in the working area of the machine. The study was conducted on milling machine RAIS M400 with CNC Heidenhain iTNC 530i.

The Identification of Vibration Characteristics for Hardened Steel Based on Wavelet Energy Spectrum in High-Speed Milling

2011 ◽  
Vol 188 ◽  
pp. 162-165
Author(s):  
Yan Xin Wang ◽  
Xian Li Liu ◽  
C.X. Yue ◽  
Fei Xiao ◽  
P. Sun
Keyword(s):  
Energy Spectrum ◽  
High Speed ◽  
Vibration Signal ◽  
Milling Process ◽  
Hardened Steel ◽  
Machining Process ◽  
Displacement Sensor ◽  
Time Signal ◽  
High Speed Milling ◽  
Wavelet Energy

A method to identify the effect of tool overhang on vibration signal is put forward to study machining process of large hardened steel automobile mold by wavelet energy spectrum. Firstly, collect the machinery vibration signal on milling by displacement sensor, then make a wavelet transform on time signal and calculate the wavelet energy spectrum of each frequency range. Finally, extract energy value of the right frequency by the method of homogenization. It is confirmed by experimental data that this method can recognize vibration feature and abnormal condition of cutting tool in high speed milling process of hardened steel fleetly and efficiently.

The Study on Surface Defects on the Machined Surface in High Speed Milling of SiCp/Al Composites

2012 ◽  
Vol 426 ◽  
pp. 182-185
Author(s):  
Ming Zhou ◽  
Yang Jun Wang ◽  
Xiang Yang Jin
Keyword(s):  
High Speed ◽  
Laser Scanning ◽  
Surface Defects ◽  
Confocal Laser Scanning Microscope ◽  
Confocal Laser ◽  
Milling Machine ◽  
Scanning Microscope ◽  
Machined Surface ◽  
High Speed Milling ◽  
Geometrical Characteristics

For the purpose of investigating the surface defects on the machined surface in high speed milling of SiCp/Al Composites, the high speed milling experiments were performed on the precision milling machine (ops650).The machined surface was observed and measured by the OLS3000 Confocal Laser Scanning Microscope. The surface defects on the machined surface were classified and investigated. The surface defects mainly include grooves and holes due to the pulled-out particle. According to the geometrical characteristics of the pulled-out particles.

Experimental Study on the Dynamic Characteristics of High Speed Milling on Inclined Planes

2011 ◽  
Vol 188 ◽  
pp. 99-103
Author(s):  
Q.L. Zhang ◽  
Cheng Yong Wang ◽  
Ying Ning Hu ◽  
Yue Xian Song
Keyword(s):  
Cutting Force ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Milling Machine ◽  
Cutting Depth ◽  
Inclined Plane ◽  
Feeding Mode ◽  
High Speed Milling ◽  
Inclined Planes ◽  
Peak Value

High speed milling (HSM) on inclined plane is the basic process of die and mould. The dynamic characteristics of the process are experimentally studied by changing the factors as inclined plane, cutting parameter and feeding mode on the high speed milling machine tool. The angles of inclined plane, spindle speed, feed amount and cutting depth are evaluated by the parameters of cutting forces and vibration. The feeding of projection process limits the milling vibrations mainly from horizontal (X) and (Y) directions. The cutting force reaches the peak value when the angle of inclined plane is 45°. The radial cutting depth shows more effects than the axial cutting depth to cutting force and vibration. However, the axial cutting depth should keep a minimum value when using ball mill.

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