Geometrical Optimization of a Steam Jet-Ejector Using the Computational Fluid Dynamics

Author(s):  
Masoud Darbandi ◽  
Seyedali Sabzpoushan ◽  
Gerry E. Schneider

The vacuum systems play crucial role in various industries including, but not limited to, power generation, refrigeration, desalination, and aerospace engineering. There are different types of vacuum systems. Among them, the ejector or vacuum pump is highly utilized due to its low capital cost and easy maintenance. Generally, the better operation of a vacuum system can dramatically affect the performance of its upper-hand systems, e.g., the general efficiency of a thermal power plant cycle. This can be achieved if such vacuum systems are correctly designed, implemented, and operated. The focus of this work is on an existing steam jet-ejector, whose primary flow is a high pressure superheated steam and the suction flow is a mixture of steam and air. The main goal of this work is to optimize the geometry of the ejector including the nozzle exit position (NXP), the primary nozzle diverging angle, and the secondary throat length, etc. From the computational fluid dynamics perspective, there are some major challenges to simulate this ejector. It requires predicting the correct turbulent fluid flow and heat transfer phenomena with great complexities in treating the mixed subsonic and supersonic flow regimes, very high and very low pressure regions adjacent to each other, and complex mixing two phase flow jets. Indeed, the latter one has been almost neglected in literature. The main concern of this study is to reduce the consumption of motive steam, i.e., to increase the entrainment ratio via modifying the ejector geometry and investigating its performance under different operating conditions that helps to save the water consumption.

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Miguel Ballesteros ◽  
Nicolás Ratkovich ◽  
Eduardo Pereyra

Abstract Low liquid loading flow occurs very commonly in the transport of any kind of wet gas, such as in the oil and gas, the food, and the pharmaceutical industries. However, most studies that analyze this type of flow do not cover actual industry fluids and operating conditions. This study focused then on modeling this type of flow in medium-sized (6-in [DN 150] and 10-in [DN 250]) pipes, using computational fluid dynamics (CFD) simulations. When comparing with experimental data from the University of Tulsa, the differences observed between experimental and CFD data for the liquid holdup and the pressure drop seemed to fall within acceptable error, around 20%. Additionally, different pipe sections from a Colombian gas pipeline were simulated with a natural gas-condensate mixture to analyze the effect of pipe inclination and operation variables on liquid holdup, in real industry conditions. It was noticed that downward pipe inclinations favored smooth stratified flow and decreased liquid holdup in an almost linear fashion, while upward inclinations generated unsteady wavy flows, or even a possible annular flow, and increased liquid holdup and liquid entrainment into the gas phase.


Author(s):  
Adrian Tentner ◽  
W. David Pointer ◽  
Simon Lo ◽  
Andrew Splawski

This paper presents the current status in the development and validation of an advanced Computational Fluid Dynamics (CFD) model, CFD-BWR, which allows the detailed analysis of the two-phase flow and heat transfer phenomena in Boiling Water Reactor (BWR) fuel assemblies under various operating conditions. The CFD-BWR model uses an Eulerian Two-Phase (E2P) approach, and is also referred to as the E2P modeling framework. It is being developed as a customized module built on the foundation of the commercial CFD-code STAR-CD which provides general two-phase flow modeling capabilities. The integral validation efforts have focused on the analysis of the NUPEC Full-Size Boiling Water Reactor Test (BFBT) within the framework of the OECD/NRC benchmark exercise. The paper reviews the two-phase models implemented in the CFD-BWR code, and emphasizes recently implemented models of inter-phase and coolant-cladding momentum and energy exchanges. Results of recent BFBT experiment simulations using these models are presented and the effects of the new models on the calculated void distribution are discussed. The paper concludes with a discussion of future model development and validation plans.


Author(s):  
L Cai ◽  
H T Zheng ◽  
Y J Li ◽  
Z M Li

The aim of this study is to investigate the use of computational fluid dynamics in predicting the performance and optimal design of the geometry of a steam ejector used in a steam turbine. In the current part, the real gas model was considered using IAPWS IF97 model, and the influences of working fluid pressure and backpressure were investigated. The results illustrate that working critical pressure and backflow critical pressure exist in the flow. Moreover, the entrainment ratio reaches its peak at the working critical pressure. The performance of the ejector was nearly the same when the outlet pressure was lower than the critical backpressure. Effects of ejector geometries were also investigated. The distance between the primary nozzle and the mixing chamber was at optimum, the length of the mixing chamber and the diameter of the throat had an optimal value according to the entrainment ratio. When the length of the diffuser or throat was decreased within a range, the entrainment ratio did not change significantly.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of computational fluid dynamics (CFD) simulations, based on the numerical solution of the Navier–Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth, and texture density on the bearing performance indices (load carrying capacity, friction torque, and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.


Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2399 ◽  
Author(s):  
Fengbo Yang ◽  
Xinyu Xue ◽  
Chen Cai ◽  
Zhu Sun ◽  
Qingqing Zhou

In recent years, multirotor unmanned aerial vehicles (UAVs) have become more and more important in the field of plant protection in China. Multirotor unmanned plant protection UAVs have been widely used in vast plains, hills, mountains, and other regions, and become an integral part of China’s agricultural mechanization and modernization. The easy takeoff and landing performances of UAVs are urgently required for timely and effective spraying, especially in dispersed plots and hilly mountains. However, the unclearness of wind field distribution leads to more serious droplet drift problems. The drift and distribution of droplets, which depend on airflow distribution characteristics of UAVs and the droplet size of the nozzle, are directly related to the control effect of pesticide and crop growth in different growth periods. This paper proposes an approach to research the influence of the downwash and windward airflow on the motion distribution of droplet group for the SLK-5 six-rotor plant protection UAV. At first, based on the Navier-Stokes (N-S) equation and SST k–ε turbulence model, the three-dimensional wind field numerical model is established for a six-rotor plant protection UAV under 3 kg load condition. Droplet discrete phase is added to N-S equation, the momentum and energy equations are also corrected for continuous phase to establish a two-phase flow model, and a three-dimensional two-phase flow model is finally established for the six-rotor plant protection UAV. By comparing with the experiment, this paper verifies the feasibility and accuracy of a computational fluid dynamics (CFD) method in the calculation of wind field and spraying two-phase flow field. Analyses are carried out through the combination of computational fluid dynamics and radial basis neural network, and this paper, finally, discusses the influence of windward airflow and droplet size on the movement of droplet groups.


Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Lorenzo Mazzei ◽  
Giovanni Riccio ◽  
...  

Combustor liner of present gas turbine engines is subjected to high thermal loads as it surrounds high temperature combustion reactants and is hence facing the related radiative load. This generally produces high thermal stress levels on the liner, strongly limiting its life expectations and making it one of the most critical components of the entire engine. The reliable prediction of such thermal loads is hence a crucial aspect to increase the flame tube life span and to ensure safe operations. The present study aims at investigating the aerothermal behavior of a GE Dry Low NOx (DLN1) class flame tube and in particular at evaluating working metal temperatures of the liner in relation to the flow and heat transfer state inside and outside the combustion chamber. Three different operating conditions have been accounted for (i.e., lean–lean partial load, premixed full load, and primary load) to determine the amount of heat transfer from the gas to the liner by means of computational fluid dynamics (CFD). The numerical predictions have been compared to experimental measurements of metal temperature showing a good agreement between CFD and experiments.


Author(s):  
Brian K. Weaver ◽  
Gen Fu ◽  
Andres F. Clarens ◽  
Alexandrina Untaroiu

Gas-expanded lubricants (GELs), tunable mixtures of synthetic oil and dissolved carbon dioxide, have been previously shown to potentially increase bearing efficiency, rotordynamic control, and long-term reliability in flooded journal bearings by controlling the properties of the lubricant in real time. Previous experimental work has established the properties of these mixtures and multiple numerical studies have predicted that GELs stand to increase the performance of flooded bearings by reducing bearing power losses and operating temperatures while also providing control over bearing stiffness and damping properties. However, to date all previous analytical studies have utilized Reynolds equation-based approaches while assuming a single-phase mixture under high-ambient pressure conditions. The potential implications of multi-phase behavior could be significant to bearing performance, therefore a more detailed study of alternative operating conditions that may include multi-phase behavior is necessary to better understanding the full potential of GELs and their effects on bearing performance. In this work, the performance of GELs in a fixed geometry journal bearing were evaluated to examine the effects of these lubricants on the fluid and bearing dynamics of the system under varying operating conditions. The bearing considered for this study was a hybrid hydrodynamic-hydrostatic bearing to allow for the study of various lubricant supply and operating conditions. A computational fluid dynamics (CFD)-based approach allowed for a detailed evaluation of the lubricant injection pathway, the flow of fluid throughout the bearing geometry, thermal behavior, and the collection of the lubricant as it exits the bearing. This also allowed for the study of the effects of the lubricant behavior on overall bearing performance.


Author(s):  
Andrea G. Sanvito ◽  
Giacomo Persico ◽  
M. Sergio Campobasso

Abstract This study provides a novel contribution toward the establishment of a new high-fidelity simulation-based design methodology for stall-regulated horizontal axis wind turbines. The aerodynamic design of these machines is complex, due to the difficulty of reliably predicting stall onset and poststall characteristics. Low-fidelity design methods, widely used in industry, are computationally efficient, but are often affected by significant uncertainty. Conversely, Navier–Stokes computational fluid dynamics (CFD) can reduce such uncertainty, resulting in lower development costs by reducing the need of field testing of designs not fit for purpose. Here, the compressible CFD research code COSA is used to assess the performance of two alternative designs of a 13-m stall-regulated rotor over a wide range of operating conditions. Validation of the numerical methodology is based on thorough comparisons of novel simulations and measured data of the National Renewable Energy Laboratory (NREL) phase VI turbine rotor, and one of the two industrial rotor designs. An excellent agreement is found in all cases. All simulations of the two industrial rotors are time-dependent, to capture the unsteadiness associated with stall which occurs at most wind speeds. The two designs are cross-compared, with emphasis on the different stall patterns resulting from particular design choices. The key novelty of this work is the CFD-based assessment of the correlation among turbine power, blade aerodynamics, and blade design variables (airfoil geometry, blade planform, and twist) over most operational wind speeds.


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