Computational fluid dynamics simulation of the supersonic steam ejector. Part 2. Optimal design of geometry and the effect of operating conditions on the ejector

Author(s):  
L Cai ◽  
H T Zheng ◽  
Y J Li ◽  
Z M Li

The aim of this study is to investigate the use of computational fluid dynamics in predicting the performance and optimal design of the geometry of a steam ejector used in a steam turbine. In the current part, the real gas model was considered using IAPWS IF97 model, and the influences of working fluid pressure and backpressure were investigated. The results illustrate that working critical pressure and backflow critical pressure exist in the flow. Moreover, the entrainment ratio reaches its peak at the working critical pressure. The performance of the ejector was nearly the same when the outlet pressure was lower than the critical backpressure. Effects of ejector geometries were also investigated. The distance between the primary nozzle and the mixing chamber was at optimum, the length of the mixing chamber and the diameter of the throat had an optimal value according to the entrainment ratio. When the length of the diffuser or throat was decreased within a range, the entrainment ratio did not change significantly.

Nanomaterials ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 3284
Author(s):  
Asif Ur Rehman ◽  
Muhammad Arif Mahmood ◽  
Fatih Pitir ◽  
Metin Uymaz Salamci ◽  
Andrei C. Popescu ◽  
...  

In the laser powder bed fusion (LPBF) process, the operating conditions are essential in determining laser-induced keyhole regimes based on the thermal distribution. These regimes, classified into shallow and deep keyholes, control the probability and defects formation intensity in the LPBF process. To study and control the keyhole in the LPBF process, mathematical and computational fluid dynamics (CFD) models are presented. For CFD, the volume of fluid method with the discrete element modeling technique was used, while a mathematical model was developed by including the laser beam absorption by the powder bed voids and surface. The dynamic melt pool behavior is explored in detail. Quantitative comparisons are made among experimental, CFD simulation and analytical computing results leading to a good correspondence. In LPBF, the temperature around the laser irradiation zone rises rapidly compared to the surroundings in the powder layer due to the high thermal resistance and the air between the powder particles, resulting in a slow travel of laser transverse heat waves. In LPBF, the keyhole can be classified into shallow and deep keyhole mode, controlled by the energy density. Increasing the energy density, the shallow keyhole mode transforms into the deep keyhole mode. The energy density in a deep keyhole is higher due to the multiple reflections and concentrations of secondary reflected beams within the keyhole, causing the material to vaporize quickly. Due to an elevated temperature distribution in deep keyhole mode, the probability of pores forming is much higher than in a shallow keyhole as the liquid material is close to the vaporization temperature. When the temperature increases rapidly, the material density drops quickly, thus, raising the fluid volume due to the specific heat and fusion latent heat. In return, this lowers the surface tension and affects the melt pool uniformity.


2017 ◽  
Vol 2 (1) ◽  
pp. 19
Author(s):  
Novi Indah Riani ◽  
Syamsuri Syamsuri ◽  
Rungky Rianata Pratama

In the process of cooling or refrigeration, are required components where capable to flow the fluid to create a cycle of the cooling process. Among some of the vapor compression systems, the usage of ejector is the simplest system. Ejector has three main parts: primary nozzle, mixing chamber and diffuser. Various experiments of steam ejectors developed to increase the value of the COP. Entrainment ratio directly affects to the COP value generated by the system, where the geometric shapes and operating conditions in the steam ejector will affect to the value entrainment ratio. This research was carried out numerical simulations using CFD commercial software with k-epsilon to predict flow phenomena which passes through the ejector nozzle in the ejector converging-diverging which varying exit diameters 3.5 mm; 4mm; 5 mm; and 5.5 mm. Respectively the simulation results showed exit nozzle steam ejector that the smallest diameter of 3.5 mm give the optimum performance because it provide the highest speed of fluidity. While the state of vacuum in mixing chamber increase, it cause the secondary mass flow higher as well as the value of the entrainment ratio.


Author(s):  
Arash Nemati Hayati ◽  
Seyed Mohammad Hashemi ◽  
Mehrzad Shams

In this study, the performance of a typical bubbly water ramjet was investigated by the application of computational fluid dynamics method at different vessel velocities up to 80 knots for a range of air mass flow rates up to 0.9 kg/s. For this purpose, the validity of presented method was preliminarily examined for a converging–diverging nozzle. Then, a designed ramjet with discrete injection configuration was studied at different operating conditions. It was proved that the injection process significantly increases the amount of generated thrust up to 10 times more than the thrust of a single-phase water ramjet. The results suggest that for optimum operation of the ramjet, specific values should be assigned for both inlet and mixing chamber diameters with respect to outlet diameter. Furthermore, it seems that the modification of mixing chamber profile can effectively improve the performance, as the generated thrust of model with throat-like chamber surpasses that for conventional model up to more than two times. Finally, in order to rectify the contradiction of results obtained in previous literatures on the dependency of thrust on vessel velocity, a meaningful relation was derived between the generated thrust of the ramjet with the advance velocity at different air mass flow rates.


Author(s):  
Mohd Afzanizam Mohd Rosli ◽  
Irfan Alias Farhan Latif ◽  
Muhammad Zaid Nawam ◽  
Mohd Noor Asril Saadun ◽  
Hasila Jarimi ◽  
...  

The temperature distribution across the photovoltaic (PV) module in most cases is not uniform, leading to regions of hotspots. The cells in these regions perform less efficiently, leading to an overall lower PV module efficiency. They can also be permanently damaged due to high thermal stresses. To enable the high-efficiency operation and a longer lifetime of the PV module, the temperatures must not fluctuate wildly across the PV module. In this study, a custom absorber is designed based on literature to provide a more even temperature distribution across the PV module. This design is two standard sets of spiral absorbers connected. This design is relatively less complicated for this reason and it allows room for adjusting the pipe spacing without much complication. The absorber design is tested via computational fluid dynamics (CFD) simulation using ANSYS Fluent 19.2, and the simulation model is validated by an experimental study with the highest percentage error of 9.44%. The custom and the serpentine absorber utilized in the experiment are simulated under the same operating conditions having water as the working fluid. The custom absorber design is found to have a more uniform temperature distribution on more areas of the PV module as compared to the absorber design utilized in the experiment, which leads to a lower average surface temperature of the PV module. This results in an increase in thermal and electrical efficiency of the PV module by 3.21% and 0.65%, respectively.


Author(s):  
Stefan Mardikus ◽  

The shock wave phenomenon is a phenomenon in a steam ejector that caused when the working fluid has high pressure, and suddenly it turns into low pressure and high speed. The shock wave effect will be investigated to the different convergent length in the mixing chamber to find the highest entrainment ratio as the performance of steam ejector. Operating pressure in the primary flow was in the range 0.68 MPa - 1.39 MPa, and the secondary flow was set 0.38 MPa to 0.65 MPa. The result of this study demonstrated that the highest entrainment ratio occurred in the convergent length of 69 mm.


Author(s):  
H T Zheng ◽  
L Cai ◽  
Y J Li ◽  
Z M Li

The aim of this study is to investigate the use of computational fluid dynamics in predicting the performance and geometry of the optimal design of a steam ejector used in a steam turbine. Many scholars have analysed the steam ejector using the ideal gas model, which lacks accuracy in terms of calculating the flow field of the ejector. This study is reported in a series of two papers. The first part covers the validation of CFX 11.0 results using different equations of state (EOS) on the converging–diverging nozzle flow field carried out with the experimental value. The IAPWS IF97 real gas model works well with the experimental value. The flow field of the ejector was analysed using different EOS after grid-dependent learning. The results show that the performance of the ejector was underestimated under the ideal gas model; the entrainment ratio was 20–40 per cent lower than when using the real gas model. The effect of the optimal geometrical design and operating conditions will be discussed in Part 2.


Author(s):  
Masoud Darbandi ◽  
Seyedali Sabzpoushan ◽  
Gerry E. Schneider

The vacuum systems play crucial role in various industries including, but not limited to, power generation, refrigeration, desalination, and aerospace engineering. There are different types of vacuum systems. Among them, the ejector or vacuum pump is highly utilized due to its low capital cost and easy maintenance. Generally, the better operation of a vacuum system can dramatically affect the performance of its upper-hand systems, e.g., the general efficiency of a thermal power plant cycle. This can be achieved if such vacuum systems are correctly designed, implemented, and operated. The focus of this work is on an existing steam jet-ejector, whose primary flow is a high pressure superheated steam and the suction flow is a mixture of steam and air. The main goal of this work is to optimize the geometry of the ejector including the nozzle exit position (NXP), the primary nozzle diverging angle, and the secondary throat length, etc. From the computational fluid dynamics perspective, there are some major challenges to simulate this ejector. It requires predicting the correct turbulent fluid flow and heat transfer phenomena with great complexities in treating the mixed subsonic and supersonic flow regimes, very high and very low pressure regions adjacent to each other, and complex mixing two phase flow jets. Indeed, the latter one has been almost neglected in literature. The main concern of this study is to reduce the consumption of motive steam, i.e., to increase the entrainment ratio via modifying the ejector geometry and investigating its performance under different operating conditions that helps to save the water consumption.


2019 ◽  
Vol 23 (3 Part A) ◽  
pp. 1655-1661 ◽  
Author(s):  
Lin Cai ◽  
Miao He ◽  
Ke-Zhen Huang ◽  
Wei Xiong

This paper addresses the non-equilibrium condensation (NEC) in supersonic steam ejector under the assumptions of no slip velocity between the droplets and vapor phase and homogenous nucleation. The experimental data carried out by Moore has been used to verify the numerical results. It is illustrated that the maximum value of the flow mach number of the NEC model is lower than that of the equilibrium condensation model, and NEC model increases the ejector?s entrainment ratio in comparison equilibrium condesation model. When using the NEC model, the nucleation characteristics such as subcooling degree, nucleation rate could be obtained in ejector flow field.


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