Effect of Liquid Viscosity on Two-Phase Flow Development in a Vertical Large Diameter Pipe

Author(s):  
Abubakr Ibrahim ◽  
Buddhika Hewakandamby ◽  
Zhilin Yang ◽  
Barry Azzopardi

Effect of injector geometry on two phase flows is of profound importance to industry. If the injection method is found to vary the flow characteristics dramatically, it can be employed to obtain desirable two phase flow regimes/attributes and avoid rather unsought conditions. This could potentially save a lot of costs in the extraction and transportation of oil and gas as well as in many other applications. Moreover, the issue of flow development and dependency on the injection conditions is essential when modelling two phase flows. A lot of experimental data and empirical models may have been developed based on systems that may not be fully developed. Therefore, inaccurate modelling of the physical interactions of the flow gets adopted, and hence large divergence between models and experimental data produced by different researchers often transpires. Most of the published studies on entrance effect were conducted on air-water or steam-water systems because of their relevance to heat transfer units in the nuclear industry. This paper presents an extensive experimental investigation into the issue of flow development using two approaches; measuring void fraction at five axial stations along the test section, and using different geometries for bubble injection into the base of the pipe. The study focuses on how the entrance effect is influenced by the liquid viscosity. The experiments were conducted in a 127 mm diameter vertical pipe. The investigation is achieved by contrasting 180 runs produced using three different injector geometries, the runs were repeated using 4 different oil viscosities, making 2160 experimental run. Gas superficial velocity (Ugs) was varied between 0.01–5.40 m/s, while liquid superficial velocity (Uls) between 0.07–0.86 m/s. The viscosities investigated span between 4.0 cP up to 104.6 cP. The void fraction was measured using Electrical Capacitance Tomography (ECT) and the Wire Mesh Sensor (WMS). That in addition to differential pressure measurements.

2014 ◽  
Vol 2014 ◽  
pp. 1-19 ◽  
Author(s):  
Jorge Pérez Mañes ◽  
Victor Hugo Sánchez Espinoza ◽  
Sergio Chiva Vicent ◽  
Michael Böttcher ◽  
Robert Stieglitz

This paper deals with the validation of the two-phase flow models of the CFD code NEPTUNEC-CFD using experimental data provided by the OECD BWR BFBT and PSBT Benchmark. Since the two-phase models of CFD codes are extensively being improved, the validation is a key step for the acceptability of such codes. The validation work is performed in the frame of the European NURISP Project and it was focused on the steady state and transient void fraction tests. The influence of different NEPTUNE-CFD model parameters on the void fraction prediction is investigated and discussed in detail. Due to the coupling of heat conduction solver SYRTHES with NEPTUNE-CFD, the description of the coupled fluid dynamics and heat transfer between the fuel rod and the fluid is improved significantly. The averaged void fraction predicted by NEPTUNE-CFD for selected PSBT and BFBT tests is in good agreement with the experimental data. Finally, areas for future improvements of the NEPTUNE-CFD code were identified, too.


Author(s):  
M. H. Kebriaee ◽  
H. Karabi ◽  
S. Khorsandi ◽  
M. H. Saidi

Studies on two-phase flow in small scale pipes have become more important, because of the application of mini-scale devices in several engineering fields including, high heat-flux compact heat exchangers, and cooling systems of various types of equipment. In a mini pipe the behavior of two phase flow is not the same as flow in conventional pipes. The difference is caused by different effective forces; for e. g. inside a mini pipe capillary forces are more important in comparison with gravitational forces. This paper is devoted to numerical simulation of gas-liquid two phase flow in a vertical mini pipe. Prediction of bubble shape and the effects of gas and liquid velocities on flow characteristics are considered. Also simulation involves prediction of changes in average void fraction along pipe axis. Numerical simulations in this paper are performed by a designed and developed CFD package which is based on Eulerian-Eulerian approach. The governing equations which are solved in the CFD package are momentum, continuity and Fractional Volume of Fluid (VOF) function equations. The fluid is assumed to be viscous and incompressible. The pressure-velocity coupling is obtained using the SIMPLEC algorithm. The geometry, which have been studied in this paper, is a D = 1.02 mm pipe, with 500 mm height. Bubble shape and the distribution of void fraction in a mini pipe are related to many parameters such as: gas and liquid velocities, pressure losses and etc. Since these mechanisms vary over time, time-average value of void fraction is used. Comparisons between Numerical results and experimental work which performed by hibiki et al. [1] indicated good agreement. Also results have shown that the present model is capable to simulate the behavior of nitrogen-water two phase flow in a mini pipe with acceptable accuracy. Furthermore, the results indicates that average void fraction along the pipe axis is related to the height and nitrogen superficial velocity. Also it is observed that at constant nitrogen superficial velocities, average void fraction decreases with water superficial velocity increments.


2020 ◽  
Vol 846 ◽  
pp. 289-295
Author(s):  
Sukamta ◽  
Sudarja

Two-phase flow has been used in so many industrial processes, such as boilers, reactors, heat exchangers, geothermal and others. Some parameters which need to be studied include flow patterns, void fractions, and pressure changes. Research on void fractions aims to determine the composition of the gas and liquid phases that will affect the nature and value of the flow property. The purpose of this study is to find out the characteristics of the void fraction of various patterns that occurs and to determine the characteristics of the velocity, length, and frequency of bubbly and plug. Data acquisition was used to convert the data from analog to digital so that it can be recorded, stored, processed, and analyzed. High-speed camera Nikon type J4 was used to record the flow. The condition of the study was adiabatic with variation of superficial gas velocity (JG), superficial fluid velocity (JL), and also working fluid. To determine the void fraction by using the digital image processing method. The results of the study found that the flow patterns which occurred in this study were bubbly, plug, annular, slug-annular and churn flows. It also showed that the void fraction value is determined by the superficial velocity of the liquid and air. The higher the superficial velocity of the air, the lower the void fraction value.


Author(s):  
Mohammad Hassan Kebriayi ◽  
Hadi Karrabi ◽  
Mohsen Rezasoltani ◽  
M. H. Saidi

Knowledge of Air-water two phase flows is significant to different engineering systems such as chemical reactors and power plant and petrochemical and petroleum industry. One of the most industrial cases of two phase flow is two phase flow in vertical large pipes. In this paper in order to find two phase flow behavior along vertical large diameter pipes we simulate air inlets with different number of holes and different hole diameters in the same flow rate of air. In addition, flow characteristics such as cross-sectional void fraction and velocity and pressure were considered. To achieve this aim, main equations of flow have been developed for investigation of flow behavior in air-water two phase flows. 3-D numerical analyses were performed by a designed and written CFD package which is based on volume of fluid (VOF) approach. Geometries, which have been studied in this article, are round tubes with diameter of 5 cm and with length of 1 and 5 m. The fluid is assumed to be viscous and incompressible. The pressure-velocity coupling is obtained using the SIMPLEC algorithm. The results showed that at the entrance of the pipe the effect of air inlet geometry is significant while at the whole pipe this effect suppressed. Furthermore increasing the velocity at the inlet can increase average void fraction and decrease pressure loses along the pipe axis. Numerical results were compared with available empirical correlations and this comparison shows good agreement between this work and empirical correlations.


Author(s):  
Siddharth Talapatra ◽  
Kevin Farrell

The ability to predict the liquid-gas two-phase flow regime and void fraction in exchangers and piping is a critical engineering requirement in the process industry. The distribution of the liquid and gas phases depend on many factors including flow conditions, physical properties of the two fluids, and geometry of the flow conduit. The problem of correctly predicting the two-phase distribution is of enormous complexity, and generalized correlations that adequately describe the flow regime and/or the void fraction have not been yet been developed even for the simplest of geometries. While Computational Fluid Dynamics codes that model two-phase flows exist, they are limited in their applicability and usually require a priori knowledge of the flow regime. In this part of a two paper series, we discuss the state-of-the-art in two-phase flow regime studies inside shell-and-tube heat exchangers, while in the second part, we will discuss two-phase flows inside piping. We have performed air-water tests inside a glass shell-and-tube exchanger at HTRI, and by systematically varying various geometrical parameters, compiled the largest flow visualization database inside such exchangers. We have evaluated the best available flow regime maps available in the open literature, and shown how our results help enhance understanding of liquid-gas distribution inside heat exchangers. We have shown how, for a given flow rate, increasing the baffle spacing and reducing baffle-cut enhances two-phase separation. While these results are expected, they have never been quantified before. However, the use of flow visualization limits the liquid and gas phases to water and air mixtures, which limits the range of applicability. Shellside studies using various industrially relevant fluids such as hydrocarbon mixtures, steam water are planned, where non-visual flow regime detection techniques need to be applied.


1974 ◽  
Vol 96 (4) ◽  
pp. 504-510
Author(s):  
F. W. Paul ◽  
K. J. Riedle

This paper presents experimental data on the dynamic behavior of diabatic two-phase flow in a vertical tube with Refrigerant-11 as the working fluid. A detailed description is included of the experimental test facility as well as the instrumentation used for monitoring the variables of pressure, flow, heat flux, and void fraction. Experimental data are presented in frequency response form for inlet impedance (ΔP1/ΔW1) and exit void fraction (Δα3/ΔW1) at constant heat flux over a frequency range of 0.01 to 10.0 Hz. The data cover inlet subcooling conditions of 14°F and 79°F and two heat flux levels. The experimental results show that the inlet impedance characteristics have fluctuations in amplitude and phase lag with frequency which lead to resonant peaks in the overall frequency response behavior. Exit void fraction characteristics show similar resonant behavior with large phase lag at frequencies above 1 Hz.


Sign in / Sign up

Export Citation Format

Share Document