scholarly journals Modeling the Efficiency of External Gear Pumps Based on Similarity Considerations

2018 ◽  
Author(s):  
C. Schänzle ◽  
N. Störmer ◽  
P. F. Pelz
Keyword(s):  
Power Consumption ◽  
Flow Rate ◽  
Volume Flow Rate ◽  
Measurement Data ◽  
Volume Flow ◽  
Operating Conditions ◽  
Gear Pump ◽  
Industrial Sectors ◽  
External Gear Pumps ◽  
Gear Pumps

Gear pumps are used in numerous different applications and industrial sectors. However, when selecting a suitable gear pump for a specified application, manufacturers are often confronted with a lack of comparable measurement data for the desired combination of operating conditions and pumping fluid. Consequently, an estimation of the volume flow rate and the power consumption of a pump under the operating conditions of the application is necessary. In this context, this paper discusses the application of similarity on external gear pumps and presents its validation by means of measured pump characteristics. Seven gear pumps of different displacement volume are measured at different operating conditions varying pressure, rotational speed and the viscosity of the pumping fluid. The validation results prove that similarity is useful to represent a pump’s characteristic over a wide operating range. The prediction of the volume flow rate and the power consumption at a changed viscosity show good accuracy. However, the scaling of the pump characteristic based on the displacement volume show contradictory results.

Performance Study of Water Harvesting Unit Working Under Iraqi Conditions

2019 ◽  
Vol 27 (01) ◽  
pp. 1950011 ◽  
Author(s):  
Ali J. Talib ◽  
Abdul Hadi N. Khalifa ◽  
Ahmed Q. Mohammed
Keyword(s):  
Water Vapor ◽  
Power Consumption ◽  
Flow Rate ◽  
Volume Flow Rate ◽  
Volume Flow ◽  
Water Harvesting ◽  
Water Production ◽  
Vapor Compression ◽  
Compression System ◽  
Vapor Compression System

The scarcity of water facing the world is one of the biggest challenges of this century. This challenge requires research plans in the field of water desalination that is not suitable for human use or the harvesting of water from the air. In this work, the performance of the water harvesting unit from the ambient air is studied. For this purpose, a vapor compression system is designed and built, a 372[Formula: see text]W reciprocating compressor is selected depending on the use of a small family consisting of four persons. The components of the vapor compression system are designed depending on the compressor power. The unit evaporator is modified to condensate the water vapor associated with the air instead of cooling the air. The effect of volume flow rate of air across the evaporator is studied. The range of air volume flow rate is from 224 to 244[Formula: see text]m3/h, as well as the operation mode of the unit which either continues to condensate or freeze the water vapor on the evaporator is also studied. The result showed that the water harvesting unit can work at a relative humidity as low as about 20%. The maximum water production for the unit is 7.9[Formula: see text]l/day with a power consumption of 1.76[Formula: see text]kW-h/l at the volume flow rate of air is 230[Formula: see text]m3/h. When an evaporative cooler is turned on in the test chamber, the amount of water production increases to about 13.11[Formula: see text]l/day with a power consumption of 1.068[Formula: see text]kW-h/l, for the same volume flow rate of air mentioned above.

Development of a Dilatometer for Measurement of the PVT Properties of a Polymer/CO2 Solution Using a Foaming Extruder and a Gear Pump

2001 ◽  
Vol 124 (1) ◽  
pp. 86-91 ◽  
Author(s):  
Simon S. Park ◽  
Chul B. Park ◽  
Dmitry Ladin ◽  
Hani E. Naguib ◽  
Costas Tzoganakis
Keyword(s):  
Flow Rate ◽  
Specific Volume ◽  
Volume Flow Rate ◽  
Polymer Melt ◽  
Co2 Concentration ◽  
Volume Flow ◽  
Gear Pump ◽  
Pvt Properties ◽  
Critical Set ◽  
Temperature And Pressure

This paper presents an innovative dilatometer that can measure the pressure-volume-temperature (PVT) properties of polymer/CO2 solutions in a molten state. The basic rationale of the design is to determine the density (or equivalently, the specific volume) of a polymer/CO2 solution by separately measuring the mass and volume flow rates of the solution flowing in an extruder at each temperature and pressure. A positive-displacement gear pump mounted on an extruder is used to measure the volume flow rate of the solution. A single-phase polymer/CO2 solution is formed by injecting a metered amount of CO2 into a polymer melt and completely dissolving it in the melt using a foam extrusion line. The temperature of solution was precisely controlled and homogenized by using the second extruder in a tandem system and a heat exchanger with a static mixer. The pressure was controlled by the rotational speed of the screw in the second extruder. In order to reduce leakage across the gear pump, the difference between the upstream and downstream pressures was minimized using a variable resistance valve attached downstream of the gear pump. The mass flow rate was measured by directly collecting the extruded polymer melt for a fixed time after degassing CO2. A critical set of experiments was carried out to verify the functions of the system using pure polymer melts with known PVT data. Finally, the system was used to measure the specific volume of PS/CO2 solutions as a function of CO2 concentration, temperature, and pressure.

A Numerical Procedure to Design the Optimal Axial Balance of Pressure Compensated Gear Machines

2014 ◽  
Author(s):  
Divya Thiagarajan ◽  
Andrea Vacca
Keyword(s):  
Numerical Procedure ◽  
Operating Conditions ◽  
Force Balance ◽  
Gear Pump ◽  
Power Losses ◽  
Outlet Port ◽  
External Gear Pumps ◽  
Gear Pumps ◽  
Force Components ◽  
External Gear Pump

This paper presents an innovative numerical procedure to determine the optimal balancing area of lateral bushes in external gear pumps or motors. In pressure compensated designs of external gear machines, the lateral bushes perform the important functions of sealing the tooth space volumes while they transfer fluid from the inlet to the outlet port. In normal operating conditions, a lubricating gap exists between the lateral bush and the gear permitting to minimize losses due to shear stress and leakage. These conditions are found by determining proper balancing areas at the side of the bushes not facing the gears, in which the pressure of the high pressure port is properly established. This problem is also known as “axial balance” of external gear machines. To determine the optimal axial balance which minimizes the power losses associated with the lubricating gap in all operating conditions, all the static and hydrodynamic forces acting on the lateral bushes have to be considered. This delicate aspect of external gear units design is usually addressed through empirical procedures; while in this paper an automatic numerical procedure is presented. The proposed method is based on the solution of the force balance of the lateral bushes, taking into account all force components, including the hydrodynamic terms due to the relative inclination between bushes and gears and material deformation. After detailing the procedure, the paper describes its potentials by showing the advantages arising from the optimization of the axial balance of a particular external gear pump for fluid power applications.

scholarly journals Evaluation of Tooth Space Pressure and Incomplete Filling in External Gear Pumps by Means of Three-Dimensional CFD Simulations

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 342
Author(s):  
Alessandro Corvaglia ◽  
Massimo Rundo ◽  
Paolo Casoli ◽  
Antonio Lettini
Keyword(s):  
Three Dimensional ◽  
Operating Conditions ◽  
Dynamics Simulation ◽  
Inlet Pressure ◽  
Gear Pump ◽  
External Gear Pumps ◽  
Internal Fluid ◽  
Incomplete Filling ◽  
Gear Pumps ◽  
High Dynamics

The paper presents the computational fluid dynamics simulation of an external gear pump for fluid power applications. The aim of the study is to test the capability of the model to evaluate the pressure in a tooth space for the entire shaft revolution and the minimum inlet pressure for the complete filling. The model takes into account the internal fluid leakages and two different configurations of the thrust plates have been considered. The simulations in different operating conditions have been validated with proper high dynamics transducers measuring the internal pressure in a tooth space for the entire shaft revolution. Steady-state simulations have been also performed in order to detect the fall of the flow rate due to the incomplete filling of the tooth spaces when the inlet pressure is reduced. It has been demonstrated that, despite the need of a compromise for overcoming the limitation of considering fixed positions of the gears’ axes and of the thrust plates, significant results can be obtained, making the CFD approach very suitable for such analyses.

Establishing & Estimating Gas-Liquid Performance Characteristics of Multiphase Pumps

2021 ◽  
Author(s):  
Chidirim Enoch Ejim
Keyword(s):  
Flow Rate ◽  
Rotational Speed ◽  
Volume Flow Rate ◽  
Volume Flow ◽  
Operating Conditions ◽  
Gas Content ◽  
Two Phase ◽  
Pump Performance ◽  
Multiphase Pump ◽  
The Difference

Abstract Multiphase electric submersible pumps (ESPs) are used to produce gas and liquid in wells with high gas content. These pumps are operated at different speeds, and designed to handle flows with various gas volume fractions (GVFs). This study uses gas-liquid dimensionless parameters to obtain and compare the performance of conventional multiphase pumps. Knowledge of such techniques is important for production engineers, field operators and application engineers to ascertain pump performance for given gas-liquid operating conditions. Gas-liquid performance data for two multiphase pumps with 8.00-inch and 8.62-inch housing diameters were obtained from open literature. The inlet pressure, GVF and rotational speed ranges were 100 to 300 psig, 0 to 0.57, and 3000 to 3600 revolutions per minute (RPM), respectively. The total flow rates varied from 15000 to 60000 barrels per day (BPD). Euler turbomachinery principles for gas-liquid flows were applied to the data to obtain required dimensionless parameters and two-phase dimensionless performance curves for the pumps. The method was tested using dimensionless curves for a given operating condition to obtain pump performance at another operating condition. The results showed that for each rotational speed, the difference in dimensionless pressure between the multiphase pump discharge and inlet decreased with increasing mass-quality-weighted volume flow rate. For each weighted volume flow rate, the difference in pump discharge and inlet dimensionless pressures decreased with increasing intake GVF. The decrease with increasing intake GVF can range between a factor of 3 and 4, depending on the magnitude of the weighted volume flow rate. Using the 3000 RPM data, a two-phase (gas-liquid) dimensionless performance curve was obtained for one of the multiphase pumps with intake GVF and dimensionless volume flow rate parameter as the independent variables. The curve was used to estimate pump performance at 3600 RPM and then compared with the actual reference test data. For the second multiphase pump, two datasets at different intake pressures were used to obtain the effects of intake pressure. The performance for this multiphase pump was a function of dimensionless volume flow rate, intake GVF and intake gas-liquid density ratio. The maximum error in the estimated performance data was within 7%. Overall, the performance of multiphase pumps can be estimated using the technique in this study for the flow conditions analyzed. This study highlights the importance of obtaining dimensionless two-phase performance characteristics of multiphase pumps. Given that these pumps are frequently used in oilfield production operations, capability to determine the pressure boosting performance of the pumps, for given operating conditions, is important to field operating personnel and design engineers. This knowledge benefits the operator to optimally produce hydrocarbons from high gas-content wells and maximize the economic bottom line from the field asset.

Design, Modeling and Analysis of a Gear Pump for Dispensing Application

2014 ◽  
Vol 592-594 ◽  
pp. 1035-1039 ◽  
Author(s):  
R. Hemanth
Keyword(s):  
Volume Flow Rate ◽  
Gear Pump ◽  
Modeling And Analysis ◽  
Positive Displacement ◽  
Critical Areas ◽  
External Gear Pumps ◽  
High Fructose ◽  
Gear Pumps ◽  
Available Technology ◽  
The Cost

Gear pumps are the most efficient positive displacement pumps that are being used in very high precision metering application and also with the cost of production of these pumps almost cut by a 25% to the conventional pumps, the external gear pumps have been a clear choice for the dispensing application in various industries. The design and modelling the concepts have been formulated using SOLIDWORKS modelling software and pump is aimed at delivering 20 bar of high fructose sugar syrup which will yield the required volume flow rate. Available technology was utilized in the design and fabrication of the external gear pump.[1] The design considerations and the relevant theories will affect the performance of the pump. The major factor in the pump being the nozzles that are being changed and what are the critical areas have validated using ABAQUS software.

Novel epoxy/anhydride alternatives for biological electron microscopy: Physical and performance characteristis of embed 812 and LX 112 in combination with NSA/NMA/DMAE

1989 ◽  
Vol 47 ◽  
pp. 1000-1001
Author(s):  
Joe A. Mascorro ◽  
Gerald S. Kirby
Keyword(s):  
Electron Microscopy ◽  
Flow Rate ◽  
Succinic Anhydride ◽  
Volume Flow Rate ◽  
Mass Density ◽  
Uranyl Acetate ◽  
Volume Flow ◽  
Base Resin ◽  
And Performance ◽  
Acid Anhydrides

Embedding media based upon an epoxy resin of choice and the acid anhydrides dodecenyl succinic anhydride (DDSA), nadic methyl anhydride (NMA), and catalyzed by the tertiary amine 2,4,6-Tri(dimethylaminomethyl) phenol (DMP-30) are widely used in biological electron microscopy. These media possess a viscosity character that can impair tissue infiltration, particularly if original Epon 812 is utilized as the base resin. Other resins that are considerably less viscous than Epon 812 now are available as replacements. Likewise, nonenyl succinic anhydride (NSA) and dimethylaminoethanol (DMAE) are more fluid than their counterparts DDSA and DMP- 30 commonly used in earlier formulations. This work utilizes novel epoxy and anhydride combinations in order to produce embedding media with desirable flow rate and viscosity parameters that, in turn, would allow the medium to optimally infiltrate tissues. Specifically, embeding media based on EmBed 812 or LX 112 with NSA (in place of DDSA) and DMAE (replacing DMP-30), with NMA remaining constant, are formulated and offered as alternatives for routine biological work.Individual epoxy resins (Table I) or complete embedding media (Tables II-III) were tested for flow rate and viscosity. The novel media were further examined for their ability to infilftrate tissues, polymerize, sectioning and staining character, as well as strength and stability to the electron beam and column vacuum. For physical comparisons, a volume (9 ml) of either resin or media was aspirated into a capillary viscocimeter oriented vertically. The material was then allowed to flow out freely under the influence of gravity and the flow time necessary for the volume to exit was recored (Col B,C; Tables). In addition, the volume flow rate (ml flowing/second; Col D, Tables) was measured. Viscosity (n) could then be determined by using the Hagen-Poiseville relation for laminar flow, n = c.p/Q, where c = a geometric constant from an instrument calibration with water, p = mass density, and Q = volume flow rate. Mass weight and density of the materials were determined as well (Col F,G; Tables). Infiltration schedules utilized were short (1/2 hr 1:1, 3 hrs full resin), intermediate (1/2 hr 1:1, 6 hrs full resin) , or long (1/2 hr 1:1, 6 hrs full resin) in total time. Polymerization schedules ranging from 15 hrs (overnight) through 24, 36, or 48 hrs were tested. Sections demonstrating gold interference colors were collected on unsupported 200- 300 mesh grids and stained sequentially with uranyl acetate and lead citrate.

Multi-objective optimization of squirrel cage fan for range hood based on Kriging model

2021 ◽  
pp. 095440622199586
Author(s):  
Qianhao Xiao ◽  
Jun Wang ◽  
Boyan Jiang ◽  
Weigang Yang ◽  
Xiaopei Yang
Keyword(s):  
Flow Rate ◽  
Optimization Design ◽  
Volume Flow Rate ◽  
Kriging Model ◽  
Volume Flow ◽  
Design Parameters ◽  
Multi Objective Optimization ◽  
Nsga Ii ◽  
Multi Objective ◽  
Squirrel Cage

In view of the multi-objective optimization design of the squirrel cage fan for the range hood, a blade parameterization method based on the quadratic non-uniform B-spline (NUBS) determined by four control points was proposed to control the outlet angle, chord length and maximum camber of the blade. Morris-Mitchell criteria were used to obtain the optimal Latin hypercube sample based on the evolutionary operation, and different subsets of sample numbers were created to study the influence of sample numbers on the multi-objective optimization results. The Kriging model, which can accurately reflect the response relationship between design variables and optimization objectives, was established. The second-generation Non-dominated Sorting Genetic algorithm (NSGA-II) was used to optimize the volume flow rate at the best efficiency point (BEP) and the maximum volume flow rate point (MVP). The results show that the design parameters corresponding to the optimization results under different sample numbers are not the same, and the fluctuation range of the optimal design parameters is related to the influence of the design parameters on the optimization objectives. Compared with the prototype, the optimized impeller increases the radial velocity of the impeller outlet, reduces the flow loss in the volute, and increases the diffusion capacity, which improves the volume flow rate, and efficiency of the range hood system under multiple working conditions.

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