Establishing & Estimating Gas-Liquid Performance Characteristics of Multiphase Pumps

2021 ◽  
Author(s):  
Chidirim Enoch Ejim

Abstract Multiphase electric submersible pumps (ESPs) are used to produce gas and liquid in wells with high gas content. These pumps are operated at different speeds, and designed to handle flows with various gas volume fractions (GVFs). This study uses gas-liquid dimensionless parameters to obtain and compare the performance of conventional multiphase pumps. Knowledge of such techniques is important for production engineers, field operators and application engineers to ascertain pump performance for given gas-liquid operating conditions. Gas-liquid performance data for two multiphase pumps with 8.00-inch and 8.62-inch housing diameters were obtained from open literature. The inlet pressure, GVF and rotational speed ranges were 100 to 300 psig, 0 to 0.57, and 3000 to 3600 revolutions per minute (RPM), respectively. The total flow rates varied from 15000 to 60000 barrels per day (BPD). Euler turbomachinery principles for gas-liquid flows were applied to the data to obtain required dimensionless parameters and two-phase dimensionless performance curves for the pumps. The method was tested using dimensionless curves for a given operating condition to obtain pump performance at another operating condition. The results showed that for each rotational speed, the difference in dimensionless pressure between the multiphase pump discharge and inlet decreased with increasing mass-quality-weighted volume flow rate. For each weighted volume flow rate, the difference in pump discharge and inlet dimensionless pressures decreased with increasing intake GVF. The decrease with increasing intake GVF can range between a factor of 3 and 4, depending on the magnitude of the weighted volume flow rate. Using the 3000 RPM data, a two-phase (gas-liquid) dimensionless performance curve was obtained for one of the multiphase pumps with intake GVF and dimensionless volume flow rate parameter as the independent variables. The curve was used to estimate pump performance at 3600 RPM and then compared with the actual reference test data. For the second multiphase pump, two datasets at different intake pressures were used to obtain the effects of intake pressure. The performance for this multiphase pump was a function of dimensionless volume flow rate, intake GVF and intake gas-liquid density ratio. The maximum error in the estimated performance data was within 7%. Overall, the performance of multiphase pumps can be estimated using the technique in this study for the flow conditions analyzed. This study highlights the importance of obtaining dimensionless two-phase performance characteristics of multiphase pumps. Given that these pumps are frequently used in oilfield production operations, capability to determine the pressure boosting performance of the pumps, for given operating conditions, is important to field operating personnel and design engineers. This knowledge benefits the operator to optimally produce hydrocarbons from high gas-content wells and maximize the economic bottom line from the field asset.

Author(s):  
Jinya Zhang ◽  
Yongjiang Li ◽  
K. Vafai ◽  
Yongxue Zhang

Purpose Numerical simulations of a multistage multiphase pump at different operating conditions were performed to study the variational characteristics of flow parameters for each impeller. The simulation results were verified against the experimented results. Because of the compressibility of the gas, inlet volume flow rate qi and inlet flow angle ßi for each impeller decrease gradually from the first to the last stage. The volume flow rate at the entrance of the pump q, rotational speed n and inlet gas volume fraction (IGVF) affect the characteristics of qi and ßi. Design/methodology/approach The hydraulic design features of the impellers in the multistage multiphase pump are obtained based on the flow parameter characteristics of the pump. Using the hydraulic setup features, stage-by-stage design of the multistage multiphase pump for a nominal IGVF has been conducted. Findings The numerical simulation results show that hydraulic loss in impellers of the optimized pump is substantially reduced. Furthermore, the hydraulic efficiency of the optimized pump increases by 3.29 per cent, which verifies the validation of the method of stage-by-stage design. Practical implications Under various operating conditions, qi and ßi decrease gradually from the first to the fifth stage because of the compressibility of the gas. For this characteristic, the fluid behavior varies at each stage of the pump. As such, it is necessary to design impellers stage by stage in a multistage rotodynamic multiphase pump. Social implications These results will have substantial effect on various practical operations in the industry. For example, in the development of subsea oilfields, the conventional conveying equipment, which contains liquid-phase pumps, compressors and separators, is replaced by multiphase pumps. Multiphase pumps directly transport the mixture of oil, gas and water from subsea oilwells through a single pipeline, which can simplify equipment usage, decrease backpressure of the wellhead and save capital costs. Originality/value Characteristics of a multistage multiphase pump under different operating conditions were investigated along with features of the inlet flow parameters for every impeller at each compression stage. Our simulation results have established that the change in the inlet flow parameters of every impeller is mainly because of the compressibility of the gas. The operational parameters q, n and IGVF all affect the characteristics of qi and ßi. However, the IGVF has the most prominent effect. Lower values of IGVF have an insignificant effect on the gas compressibility. Higher values of IGVF have a significant effect on the gas compressibility. All these characteristics affect the hydraulic design of the impellers for a multistage multiphase pump. In addition, the machining precision should also be considered. Considering all these factors, when IGVF is lower than 10 per cent, all the impellers in the pump can be designed uniformly. When IGVF varies from 10 to 30 per cent, the first two stages should be designed separately, and the latter stages are uniform starting with the second stage. When IGVF varies from 30 to 50 per cent, the first three stages should be designed separately, and the latter stages are going to be similar to the third stage. An additional increase in IGVF results in degeneration of the differential pressure of the pump, which will reduce the compressibility of the gas. As such, it can be deduced that only the first three stages should be designed separately, and the latter stages will be similar to the third stage. In addition, for the pump working under a lower volume flow rate than 25 m3/h, the first three stages should be designed individually while keeping the geometrical structure of the subsequent stages the same as the third stage.


ACTA IMEKO ◽  
2018 ◽  
Vol 7 (1) ◽  
pp. 65
Author(s):  
Sheng-Jui Chen

Ultimate pressure of a vacuum system is determined by two parameters, namely the total gas load of vacuum system and the pumping speed (volume flow rate) of vacuum pump.  After the total gas load of a system is estimated, the required pumping speed can be set.  In this study, we constructed a system for measuring the pumping speed of vacuum pump according to ISO 21360-1:2012, in which three methods are described, i.e. the throughput method, the orifice method and the pump-down method.  The vacuum pump under test is designed to be used in low vacuum range for evacuating a chamber at high pumping speed.  For this reason, the throughput method was selected as the main method.  The system consists of pressure gauges, thermometers, a flow meter and a test chamber.  The system was used to measure the pumping speed at the inlet of the vacuum pump at several pressure points.  We present the system setup, uncertainty evaluation and vacuum-pump performance results of this work.


2007 ◽  
Vol 23 (1) ◽  
pp. 9-14 ◽  
Author(s):  
C.-T. Wang ◽  
T.-S. Leu ◽  
J.-M. Sun

AbstractNo-moving-parts valves (NMPV) pumps produce the net volume flow due to the difference of pressure resistances between forward and reverse flow of a microchannel structure. NMPV has been developed by a number of research groups. However, most of NMPV in these studies are designed and based on steady state flow conditions. Little data is available regarding the NMPV in unsteady flow conditions. In this study, the performances of NMPV under both steady and unsteady flow conditions are investigated numerically. The NMPV used in this study is a diffuser-type microchannel with diffuser angle of 20° because of its outstanding production of net volume flow. By a series of numerical simulations, some useful results would be addressed for the performance of NMPV micropumps. First, Reynolds number confirmed by steady analysis should be greater than 10 (Re > 10) for the NMPV pumps to be more effective. Second, an optimal Strouhal number with maximum net volume flow rate is found at St = 0.013 for the unsteady flow condition. In addition, the relation between the driving pressure amplitude and net volume flow rate with a linear behavior found was helpful to the performance of the micropump system. According to these findings, it was easy for users to operate and design of NMPV micropumps.


Author(s):  
Shuaihui Sun ◽  
Wang Zhe ◽  
Li Liansheng ◽  
Bu Gaoxuan

The two-phase suction injection can reduce the discharge temperature of scroll refrigeration compressors, which work under a high-pressure ratio. The heat transfer along the pipe axis from the shell affects the two-phase suction injection significantly for the compressor with a high-temperature shell. In this paper, the suction mixing and heat transfer model was developed to calculate the heat transfer along the pipe axis from the high-temperature compressor shell. Then the model was coupled with the two-phase compressor model to obtain the compressor performance under different suction injection volume flow rates. The compressor with two-phase suction injection was tested under different injection volume flow rates to validate the model. The results indicated that the discharge temperature decreased by 2 °C when the mass injection ratio increased by 1%. As the injection volume flow rates increased, the total mass flow rate increased due to the reduction of the specific volume of the suction fluid; the input work decreased because of the reduction of specific work and the improvement of the motor's electric efficiency. The cooling capacity decreased since the cooling capacity of the injection refrigerant was wasted for cooling the suction process and the compressor shell, especially at high injection volume flow rates. The coefficient of performance reached the maximum value at the injection volume flow rate of 0.015 m3·h−1 and became lower than the coefficient of performance without injection when the injection volume flow rate raised to 0.035 m3·h−1. Hence, the two-phase suction injection can reduce the discharge temperature efficiently at low injection volume flow rates with a slight improvement of coefficient of performance.


2021 ◽  
Vol 28 (1) ◽  
pp. 94-105
Author(s):  
Youssef Hamidi ◽  
Mustapha Malha ◽  
Abdellah Bah

The fight against climate change is a significant challenge, resulting mainly from the linear and extensive exploitation of natural resources, particularly fossil fuels. Its impacts are now recognized. The current climate models are neither sustainable nor ecological in economic and social terms, especially as we live in a century marked by galloping demography and urbanization. Researchers worldwide have paid great attention to passive solar design strategies such as double skin or Second Skin Façade.  From this point, the present work aims to contribute to a better understanding of the feasibility of using a passive façade as a useful technology for natural ventilation to achieve potential energy savings and improve thermal comfort and indoor air quality. For this purpose, a parametric study was conducted for a room with four different southern facade configurations in six Moroccan climatic zones; the difference between each lies in the vent's position in the entrance and exit. This process was done by using COMSOL Multiphysics software. Velocity and volume flow rate fields were analyzed. The proposed configurations provided an average volume flow rate between 200 m3/h and 400 m3/h for a surface of 1 m2 of southern façade with an air vent area of 0.1mx0.2m.


2007 ◽  
Vol 19 (1) ◽  
Author(s):  
Dewi Anggraeni ◽  
Sri Tjahajawati ◽  
Rosiliwati Wihardja

Menopause women can experience a decrease in saliva secretion (decrease). To understand the clear picture about saliva secretion, the volume, flow rate, pH and viscosity were then measured. The aim of this research was to obtain a picture about the difference of saliva secretion before and after rinsing with baking soda on menopause women. The type of the research used was a laboratory quasi-experiment with comparative descriptive form. The technique used in this research is the survey method, and samples were taken using the multistage cluster random sampling method, and t-student statistical analysis. This research was conducted with the saliva collected with spitting method on 45 menopause women. The results show that the average volume, flow rate, pH and viscosity before rinsing with baking soda was 1.79 ml, 0.18 ml/minute, 7.40 and 0.81 mm2/second. The average volume, flow rate, pH and viscosity after rinsing with baking soda were 2.66 ml; 0.27 ml/minute; 8.67 and 0.78 mm2/second. Statistical analysis t-student on α = 0.05 shows volume changes, flow rate, pH and saliva viscosity before and after rinsing with baking soda was 0.873; 0.086; 1.273 and 0.037 respectively. The conclusion shows a significant difference between saliva secretion before and after rinsing with baking soda, and saliva secretion after rinsing with baking soda on menopause women.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1341
Author(s):  
Li Lei ◽  
Yuting Zhao ◽  
Wukai Chen ◽  
Huiling Li ◽  
Xinyu Wang ◽  
...  

In this study, changes in the droplet formation mechanism and the law of droplet length in a two-phase liquid–liquid system in 400 × 400 μm standard T-junction microchannels were experimentally studied using a high-speed camera. The study investigated the effects of various dispersed phase viscosities, various continuous phase viscosities, and two-phase flow parameters on droplet length. Two basic flow patterns were observed: slug flow dominated by the squeezing mechanism, and droplet flow dominated by the shear mechanism. The dispersed phase viscosity had almost no effect on droplet length. However, the droplet length decreased with increasing continuous phase viscosity, increasing volume flow rate in the continuous phase, and the continuous-phase capillary number Cac. Droplet length also increased with increasing volume flow rate in the dispersed phase and with the volume flow rate ratio. Based on the droplet formation mechanism, a scaling law governing slug and droplet length was proposed and achieved a good fit with experimental data.


Author(s):  
Chin-Tsan Wang ◽  
Tzong-Shyng Leu ◽  
Jui-Ming Yu ◽  
Yuh-Chung Hu

A Capillary Pumped Loop is a sort of “two-phase heat transport device”. In this study, the micro capillary pumped loop (MCPL) and temperature sensors embedded in the micro-channels were fabricated using MEMS technology. An open type of MCPL was applied to determine the thermal analysis of MCPL corresponding to different injection volume flow rates under the condition of constant heating power 20W. A series of experiments yielded numerous results and are as follows: first, a larger injection volume flow rate results in a lower system temperature. Second, the thermal bubbles begin to degenerate into smaller bubbles at Q volume = 2 μl/min. In addition, the phenomenon of slug flow is observed with increasing injection volume flow rates, especially for the case of Q volume = 15 μl/min. Although the temperature of MCPL was reduced with the injection volume rate, the MCPL possessed an almost constant temperature difference regardless of injection volume flow rate. These findings will be useful in determining the optimal design of MCPL.


Author(s):  
C. Schänzle ◽  
N. Störmer ◽  
P. F. Pelz

Gear pumps are used in numerous different applications and industrial sectors. However, when selecting a suitable gear pump for a specified application, manufacturers are often confronted with a lack of comparable measurement data for the desired combination of operating conditions and pumping fluid. Consequently, an estimation of the volume flow rate and the power consumption of a pump under the operating conditions of the application is necessary. In this context, this paper discusses the application of similarity on external gear pumps and presents its validation by means of measured pump characteristics. Seven gear pumps of different displacement volume are measured at different operating conditions varying pressure, rotational speed and the viscosity of the pumping fluid. The validation results prove that similarity is useful to represent a pump’s characteristic over a wide operating range. The prediction of the volume flow rate and the power consumption at a changed viscosity show good accuracy. However, the scaling of the pump characteristic based on the displacement volume show contradictory results.


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