LES of Swirling Flows in Gas Turbine Combustion Chambers

Author(s):  
Bogdan Gherman ◽  
Robert-Zoltan Szasz ◽  
Laszlo Fuchs

The flow and mixing in a swirl-stabilized gas-turbine burner is studied by Large Eddy Simulations (LES). Each swirler has a different mass flux and swirl angle. The interaction between neighbouring jets is studied, co-rotating and counter rotating jets are considered. Another issue of importance is related to the jet inlet conditions (e.g. axial distribution and levels of turbulence). In addition to the flow field (using LES) we present results related to fuel/air mixing under different conditions. We show that the LES results can resolve several issues related to the burner that cannot be accounted for by the standard RANS computations.

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Daniel Moëll ◽  
Andreas Lantz ◽  
Karl Bengtson ◽  
Daniel Lörstad ◽  
Annika Lindholm ◽  
...  

Large eddy simulations (LES) and experiments (planar laser-induced fluorescence of the hydroxyl radical (OH-PLIF) and pressure transducer) have been carried out on a gas turbine burner fitted to an atmospheric combustion rig. This burner, from the Siemens SGT-800 gas turbine, is a low NOx, partially premixed burner, where preheat air temperature, flame temperature, and pressure drop across the burner are kept similar to engine full load conditions. The large eddy simulations are based on a flamelet-generated manifold (FGM) approach for representing the chemistry and the Smagorinsky model for subgrid turbulence. The experimental data and simulation data are in good agreement, both in terms of time averaged and time-resolved quantities. From the experiments and LES, three bands of frequencies of pressure fluctuations with high power spectral density are found in the combustion chamber. The first two bands are found to be axial pressure modes, triggered by coherent flow motions from the burner, such as the flame stabilization location and the precessing vortex core (PVC). The third band is found to be a cross flow directional mode interacting with two of the four combustion chamber walls in the square section of the combustion chamber, triggered from general flow motions. This study shows that LES of real gas turbine components is feasible and that the results give important insight into the flow, flame, and acoustic interactions in a specific combustion system.


Author(s):  
Daniel Moëll ◽  
Daniel Lörstad ◽  
Annika Lindholm ◽  
David Christensen ◽  
Xue-Song Bai

DLE (Dry Low Emission) technology is widely used in land based gas turbines due to the increasing demands on low NOx levels. One of the key aspects in DLE combustion is achieving a good fuel and air mixing where the desired flame temperature is achieved without too high levels of combustion instabilities. To experimentally study fuel and air mixing it is convenient to use water along with a tracer instead of air and fuel. In this study fuel and air mixing and flow field inside an industrial gas turbine burner fitted to a water rig has been studied experimentally and numerically. The Reynolds number is approximately 75000 and the amount of fuel tracer is scaled to represent real engine conditions. The fuel concentration in the rig is experimentally visualized using a fluorescing dye in the water passing through the fuel system of the burner and recorded using a laser along with a CCD (Charge Couple Device) camera. The flow and concentration field in the burner is numerically studied using both the scale resolving SAS (Scale Adaptive Simulation) method and the LES (Large Eddy Simulation) method as well as using a traditional two equation URANS (Unsteady Reynolds Average Navier Stokes) approach. The aim of this study is to explore the differences and similarities between the URANS, SAS and LES models when applied to industrial geometries as well as their capabilities to accurately predict relevant features of an industrial burner such as concentration and velocity profiles. Both steady and unsteady RANS along with a standard two equation turbulence model fail to accurately predict the concentration field within the burner, instead they predict a concentration field with too sharp gradients, regions with almost no fuel tracer as well as regions with far too high concentration of the fuel tracer. The SAS and LES approach both predict a more smooth time averaged concentration field with the main difference that the tracer profile predicted by the LES has smoother gradients as compared to the tracer profile predicted by the SAS. The concentration predictions by the SAS model is in reasonable agreement with the measured concentration fields while the agreement for the LES model is excellent. The LES shows stronger fluctuations in velocity over time as compared to both URANS and SAS which is due to the reduced amounts of eddy viscosity in the LES model as compared to both URANS and SAS. This study shows that numerical methods are capable of predicting both velocity and concentration in a gas turbine burner. It is clear that both time and scale resolved methods are required to accurately capture the flow features of this and probably most industrial DLE gas turbine burners.


Author(s):  
Charlie Koupper ◽  
Jean Lamouroux ◽  
Stephane Richard ◽  
Gabriel Staffelbach

In a gas turbine, the combustor is feeding the turbine with hot gases at a high level of turbulence which in turns strongly enhances the heat transfer in the turbine. It is thus of primary importance to properly characterize the turbulence properties found at the exit of a combustor to design the turbine at its real thermal constraint. This being said, real engine measurements of turbulence are extremely rare if not inexistent because of the harsh environment and difficulty to implement experimental techniques that usually operate at isothermal conditions (e.g. hot wire anemometry). As a counterpart, high fidelity unsteady numerical simulations using Large Eddy Simulations (LES) are now mature enough to simulate combustion processes and turbulence within gas turbine combustors. It is thus proposed here to assess the LES methodology to qualify turbulence within a real helicopter engine combustor operating at take-off conditions. In LES, the development of turbulence is primarily driven by the level of real viscosity in the calculation, which is the sum of three contributions: laminar (temperature linked), turbulent (generated by the sub-grid scale model) and artificial (numerics dependent). In this study, the impact of the two main sources of un-desired viscosity is investigated: the mesh refinement and numerical scheme. To do so, three grids containing 11, 33 and 220 million cells for a periodic sector of the combustor are tested as well as centred second (Lax-Wendroff) and third order (TTGC) in space schemes. The turbulence properties (intensity and integral scales) are evaluated based on highly sampled instantaneous solutions and compared between the available simulations. Results show first that the duration of the simulation is important to properly capture the level of turbulence. If short simulations (a few combustor through-times) may be sufficient to evaluate the turbulence intensity, a bias up to 14% is introduced for the turbulence length scales. In terms of calculation set-up, the mesh refinement is found to have a limited influence on the turbulence properties. The numerical scheme influence on the quantities studied here is small, highlighting that the employed schemes dissipation properties are already sufficient for turbulence characterization. Finally, spatially averaged values of turbulence intensity and lengthscale at the combustor exit are almost identically predicted in all cases. However, significant variations from hub to tip are reported, which questions the pertinence to use 0-D turbulence boundary conditions for turbines. Based on the set of simulations discussed in the paper, guidelines can be derived to adequately set-up (mesh, scheme) and run (duration, acquisition frequency) a LES when turbulence evaluation is concerned. As no experimental counterpart to this study is available, the conclusions mainly aim at knowing the possible numerical bias rather than commenting on the predictivity of the approach.


Author(s):  
Kévin Bioche ◽  
Laurent Bricteux ◽  
Andrea Bertolino ◽  
Alessandro Parente ◽  
Julien Blondeau

Author(s):  
O. R. Darbyshire ◽  
C. W. Wilson ◽  
A. Evans ◽  
S. B. M. Beck

The homogeneity of the fuel/air mix entering the combustion chamber of a gas turbine is known to be a factor in both the emissions performance (with poor mixing resulting in local hotspots and the formation of thermal NOx) and the generation of acoustic vibrations (humming). Obviously it is desirable to reduce both pollutants and unwanted acoustics as far as possible. The aim of this paper is to study the relationship between the local inlet conditions and the mixing of the fuel and air, specifically looking at the effects of fuel gas preheating and inlet air temperature on mixedness at the combustor inlet. A CFD model of the lean pre-mixed combustor for a Siemens v94.3A gas turbine was used to analyse the problem. The 3-dimensional model employs a structured mesh scheme and uses the symmetry of the burner to reduce computational effort. The model was solved using a 2nd order discretisation of the momentum and continuity equations along with the RNG k-ε turbulence model to provide closure. The boundary conditions for the model were taken from data obtained from in service measurements. Several runs were made using air inlet temperatures varying from −10°C to 30°C and gas inlet temperatures from 10°C to 450°C. The data obtained from the CFD simulations was processed to give an indication of the quality of the fuel/air mixing for each set of inlet conditions. This was then used to create a tool which can be used to determine the amount of gas pre-heat required to achieve the best possible mixing for a given set of ambient conditions. An estimation of the NOx produced at different conditions was derived from the mixing data. Analysis of the results showed that increasing the gas preheat produces an improvement in the mixing of the fuel and air in the burner. This improvement in mixing also resulted in a reduction in the estimated amount of NOx produced.


2007 ◽  
Vol 78 (3) ◽  
pp. 035114 ◽  
Author(s):  
Timothy C. Williams ◽  
Robert W. Schefer ◽  
Joseph C. Oefelein ◽  
Christopher R. Shaddix

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