The Evaluation of CFCC Liners After Field Testing in a Gas Turbine: V

Author(s):  
Josh Kimmel ◽  
Jeffrey Price ◽  
Karren More ◽  
Peter Tortorelli ◽  
Tania Bhatia ◽  
...  

Under the Ceramic Stationary Gas Turbine (CSGT) and Advanced Material Program sponsored by the U.S. Department of Energy (DOE), a team led by Solar Turbines Incorporated (Solar) has successfully designed engines utilizing SiC/SiC continuous fiber-reinforced ceramic composite (CFCC) combustor liners. Their potential for low NOx and CO emissions was demonstrated in ten separate field-engine tests for an accumulated duration of more than 68,000-hours. In the first four field tests, the durability of the CFCC liners was limited primarily by the long-term stability of SiC in the high-pressure steam environment of the gas turbine combustor. Consequently, the need for an environmental barrier coating (EBC) to meet the 30,000-hour life goal was recognized. An EBC developed under the National Aeronautics and Space Administration (NASA) High Speed Civil Transport, Enabling Propulsion Materials (EPM) program was improved, optimized and applied on the SiC/SiC liners by United Technologies Research Center (UTRC) from the fifth field test onwards. Presented in this paper is the evaluation of the field test with a modified EBC using Strontium Aluminum Silicate (SAS) on SiC/SiC CFCC liners after 8,368-hours.

Author(s):  
Josh Kimmel ◽  
Jeffrey Price ◽  
Karren More ◽  
Peter Tortorelli ◽  
Ellen Sun ◽  
...  

Under the Ceramic Stationary Gas Turbine (CSGT) and Advanced Material Program sponsored by the U.S. Department of Energy (DOE), a team led by Solar Turbines Incorporated (Solar) has successfully designed engines utilizing silicon carbide/silicon carbide (SiC/SiC) continuous fiber-reinforced ceramic composite (CFCC) combustor liners. Their potential for low NOx and CO emissions was demonstrated in nine field-engine tests for a total duration of more than 52,000-hours. In the first four engine tests, the durability of the liners was limited primarily by the long-term stability of SiC in the high steam environment of the gas turbine combustor. Consequently, the need for an environmental barrier coating (EBC) to meet the 30,000-hour life goal was recognized. An EBC developed under the National Aeronautics & Space Administration (NASA) High Speed Civil Transport, Enabling Propulsion Materials program was improved, optimized and applied on the SiC/SiC liners by United Technologies Research Center (UTRC) from the fifth engine test onwards. The results of the evaluation after the seventh engine test with greater than 15,000-hours is compared against the results of a previous engine test with approximately 14,000-hours.


Author(s):  
Narendernath Miriyala ◽  
Josh Kimmel ◽  
Jeffrey Price ◽  
Karren More ◽  
Peter Tortorelli ◽  
...  

Under the Ceramic Stationary Gas Turbine (CSGT) Program and the Advanced Materials Program, sponsored by the U.S. Department of Energy (DOE), several silicon carbide/silicon carbide (SiC/SiC) combustor liners were field tested in a Solar Turbines Centaur 50S gas turbine, which accumulated approximately 40000 hours by the end of 2001. To date, five field tests were completed at Chevron, Bakersfield, CA, and one test at Malden Mills, Lawrence, MA. The evaluation of SiC/SiC liners with an environmental barrier coating (EBC) after the fifth field test at Bakersfield (13937 hours) and the first field test at Malden Mills (7238 hours) is presented in this paper. The work at Oak Ridge National Laboratory (ORNL) in support of the field tests was supported by DOE’s Continuous Fiber-Reinforced Ceramic Composite (CFCC) Program.


Author(s):  
Narendernath Miriyala ◽  
Jeffrey R. Price

Under the Ceramic Stationary Gas Turbine Program sponsored by the U. S. Department of Energy, Solar Turbines Incorporated has successfully designed and developed CFCC (SiC/SiC) combustor liners. Their potential for low emissions has been demonstrated in five field-engine tests for a total duration of over 10000 hours, with over 5000 hours on a CVI liner without EBC. The durability of the SiC/SiC liners was limited primarily by the long-term stability of SiC in a combustion environment. The evaluation of the SiC/SiC liners after the fourth field test is discussed in this paper.


2014 ◽  
Vol 39 (3) ◽  
pp. 232-237 ◽  
Author(s):  
Bryce Dyer

Background/Objectives: This study introduces the importance of the aerodynamics to prosthetic limb design for athletes with either a lower-limb or upper-limb amputation. Study design: The study comprises two elements: 1) An initial experiment investigating the stability of outdoor velodrome-based field tests, and 2) An experiment evaluating the application of outdoor velodrome aerodynamic field tests to detect small-scale changes in aerodynamic drag respective of prosthetic limb componentry changes. Methods: An outdoor field-testing method is used to detect small and repeatable changes in the aerodynamic drag of an able-bodied cyclist. These changes were made at levels typical of alterations in prosthetic componentry. The field-based test method of assessment is used at a smaller level of resolution than previously reported. Results: With a carefully applied protocol, the field test method proved to be statistically stable. The results of the field test experiments demonstrate a noticeable change in overall athlete performance. Aerodynamic refinement of artificial limbs is worthwhile for athletes looking to maximise their competitive performance. Conclusion: A field-testing method illustrates the importance of the aerodynamic optimisation of prosthetic limb components. The field-testing protocol undertaken in this study gives an accessible and affordable means of doing so by prosthetists and sports engineers. Clinical relevance Using simple and accessible field-testing methods, this exploratory experiment demonstrates how small changes to riders’ equipment, consummate of the scale of a small change in prosthetics componentry, can affect the performance of an athlete. Prosthetists should consider such opportunities for performance enhancement when possible.


Author(s):  
Klaus Brun ◽  
Rainer Kurz

Field testing of gas turbine compressor packages requires the accurate determination of efficiency, capacity, head, power and fuel flow in sometimes less than ideal working environments. Nonetheless, field test results have significant implication for the compressor and gas turbine manufacturers and their customers. Economic considerations demand that the performance and efficiency of an installation are verified to assure a project’s return on investment. Thus, for the compressor and gas turbine manufacturers, as well as for the end-user, an accurate determination of the field performance is of vital interest. This paper describes an analytic method to predict the measurement uncertainty and, thus, the accuracy, of field test results for gas turbine driven compressors. Namely, a method is presented which can be employed to verify the validity of field test performance results. The equations governing the compressor and gas turbine performance uncertainties are rigorously derived and results are numerically compared to actual field test data. Typical field test measurement uncertainties are presented for different sets of instrumentation. Test parameters that correlate to the most significant influence on the performance uncertainties are identified and suggestions are provided on how to minimize their measurement errors. The effect of different equations of state on the calculated performance is also discussed. Results show that compressor efficiency uncertainties can be unacceptably high when some basic rules for accurate testing are violated. However, by following some simple measurement rules and maintaining commonality of the gas equations of state, the overall compressor package performance measurement uncertainty can be limited and meaningful results can be achieved.


Author(s):  
Mark Van Roode ◽  
Kenneth G. Kubarych ◽  
Russell L. McCarron

The work described in this paper was conducted under Electric Power Research Institute (EPRI) Contract RP 2465, “Rainbow Test of Advanced Coatings for Gas Turbine Blades and Vanes”. A field test of a rainbow rotor and nozzle was carried out to establish the hot corrosion protection of various aluminide and MCrAlX (X = Y, Hf) overlay coatings on first stage blades and nozzles of a Centaur gas turbine operating in Valera, Venezuela. The blade coatings included both simple and precious metal aluminides, Electron Beam-Physical Vapor Deposition (EB-PVD) coatings and Low Pressure Plasma Spray (LPPS) coatings on Inconel-738LC, Inconel-792 and MAR-M421 substrates. The turbine nozzle vanes were coated by similar methods on FSX-414 and MAR-M509 substrates. Field testing was performed under industrial conditions where the continuous duty engine, used for power generation, ran on a liquid fuel contaminated with sodium and sulfur. The engine test was terminated after nearly 8,000 hours of operation. Visual examination and micro-structural analysis indicated that EB-PVD and LPPS overlay coatings were more effective than simple and modified aluminides for hot section hot corrosion protection. The protection of overlay coatings on nozzle airfoils was found to increase with their chromium content.


1991 ◽  
Vol 257 ◽  
Author(s):  
G.G. Wicks ◽  
A.R. Lodding ◽  
P.B. Macedo ◽  
D.E. Clark

ABSTRACTThe first field tests conducted in the United States involving burial of simulated high-level waste [HLW] forms and package components, were started in July of 1986. The program, called the Materials Interface Interactions Test or MIIT, is the largest cooperative field-testing venture in the international waste management community. Included in the study are over 900 waste form samples comprising 15 different systems supplied by 7 countries. Also included are approximately 300 potential canister or overpack metal samples along with more than 500 geologic and backfill specimens. There are almost 2000 relevant interactions that characterize this effort which is being conducted in the bedded salt site at the Waste Isolation Pilot Plant (WIPP), near Carlsbad, New Mexico. The MIIT program represents a joint endeavor managed by Sandia National Laboratories in Albuquerque, N.M., and Savannah River Laboratory in Aiken, S.C. and sponsored by the U.S. Department of Energy. Also involved in MIIT are participants from various laboratories and universities in France, Germany, Belgium, Canada, Japan, Sweden, the United Kingdom, and the United States. In July of 1991, the experimental portion of the 5-yr. MIIT program was completed. Although only about 5% of all MIIT samples have been assessed thus far, there are already interesting findings that have emerged. The present paper will discuss results obtained for SRS 165/TDS waste glass after burial of 6 mo., 1 yr. and 2 yrs., along with initial analyses of 5 yr. samples.


Author(s):  
Harry E. Eaton ◽  
Gary D. Linsey ◽  
Karren L. More ◽  
Joshua B. Kimmel ◽  
Jeffrey R. Price ◽  
...  

Silicon carbide fiber reinforced silicon carbide composites (SiC/SiC) are attractive for use in gas turbine engines as combustor liner materials, in part, because the temperature capability allows for reduced cooling. This enables the engine to operate more efficiently and to meet very stringent emission goals for NOx and CO. It has been shown, however, that SiC/SiC and other silica formers can degrade with time in the high steam environment of the gas turbine combustor due to accelerated oxidation and subsequent volatilization of the silica due to reaction with high pressure water (ref.s 1 & 2). As a result, an environmental barrier coating (EBC) is required in conjunction with the SiC composite in order to meet long life goals. Under the U.S. Department of Energy (DOE) sponsored Solar Turbines Incorporated Ceramic Stationary Gas Turbine (CSGT) engine program (ref. 3), EBC systems developed under the HSCT EPM program (NASA contract NAS3-23685) were applied to both SiC/SiC composite coupons and SiC/SiC combustion liners which were then evaluated in long term laboratory testing and in ground based turbine power generation, respectively. This paper discusses the application of the EBC’s to SiC/SiC composites and the results from laboratory and engine test evaluations.


2000 ◽  
Vol 123 (1) ◽  
pp. 62-69 ◽  
Author(s):  
K. Brun ◽  
R. Kurz

Field testing of gas turbine compressor packages requires the accurate determination of efficiency, capacity, head, power and fuel flow in sometimes less than ideal working environments. Nonetheless, field test results have significant implication for the compressor and gas turbine manufacturers and their customers. Economic considerations demand that the performance and efficiency of an installation are verified to assure a project?s return on investment. Thus, for the compressor and gas turbine manufacturers, as well as for the end-user, an accurate determination of the field performance is of vital interest. This paper describes an analytic method to predict the measurement uncertainty and, thus, the accuracy, of field test results for gas turbine driven compressors. Namely, a method is presented which can be employed to verify the validity of field test performance results. The equations governing the compressor and gas turbine performance uncertainties are rigorously derived and results are numerically compared to actual field test data. Typical field test measurement uncertainties are presented for different sets of instrumentation. Test parameters that correlate to the most significant influence on the performance uncertainties are identified and suggestions are provided on how to minimize their measurement errors. The effect of different equations of state on the calculated performance is also discussed. Results show that compressor efficiency uncertainties can be unacceptably high when some basic rules for accurate testing are violated. However, by following some simple measurement rules and maintaining commonality of the gas equations of state, the overall compressor package performance measurement uncertainty can be limited and meaningful results can be achieved.


Author(s):  
Harry E. Eaton ◽  
Gary D. Linsey ◽  
Ellen Y. Sun ◽  
Karren L. More ◽  
Joshua B. Kimmel ◽  
...  

Silicon carbide fiber reinforced silicon carbide composites (SiC/SiC CMC’s) are attractive for use in gas turbine engines as combustor liner materials because the temperature capability allows for reduced cooling. This enables the engine to operate more efficiently and enables the design of very stringent emission goals for NOx and CO. It has been shown, however, that SiC/SiC CMC’s and other silica formers can degrade with time in the high steam environment of the gas turbine combustor due to accelerated oxidation and subsequent volatilization of the silica due to reaction with high pressure water (ref.s 1, 2, 3, & 4). As a result, an environmental barrier coating (EBC) is required in conjunction with the SiC/SiC CMC in order to meet long life goals. Under the U.S. Department of Energy (DOE) sponsored Solar Turbines Incorporated Ceramic Stationary Gas Turbine (CSGT) engine program (ref. 5), EBC systems developed under the HSCT EPM program and improved under the CSGT program have been applied to both SiC/SiC CMC coupons and SiC/SiC CMC combustion liners which have been evaluated in long term laboratory testing and in ground based turbine power generation. This paper discusses the continuing evaluation (see ref. 6) of EBC application to SiC/SiC CMC’s and the results from laboratory and engine test evaluations along with refurbishment considerations.


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