Numerical Simulations of Heat Transfer and Fluid Flow for a Rotating High-Pressure Turbine

2006 ◽  
Author(s):  
F. Mumic ◽  
L. Ljungkruna ◽  
B. Sunden
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Fluid Flow ◽  
Numerical Study ◽  
Three Dimensional ◽  
Turbulence Models ◽  
High Pressure Turbine ◽  
Experimental Heat ◽  
Commercial Code ◽  
Stator Vane

In this work, a numerical study has been performed to simulate the heat transfer and fluid flow in a transonic high-pressure turbine stator vane passage. Four turbulence models (the Spalart-Allmaras model, the low-Reynolds-number realizable k-ε model, the shear-stress transport (SST) k-ω model and the v2-f model) are used in order to assess the capability of the models to predict the heat transfer and pressure distributions. The simulations are performed using the FLUENT commercial software package, but also two other codes, the in-house code VolSol and the commercial code CFX are used for comparison with FLUENT results. The results of the three-dimensional simulations are compared with experimental heat transfer and aerodynamic results available for the so-called MT1 turbine stage. It is observed that the predictions of the vane pressure field agree well with experimental data, and that the pressure distribution along the profile is not strongly affected by choice of turbulence model. It is also shown that the v2-f model yields the best agreement with the measurements. None of the tested models are able to predict transition correctly.

Heat-Transfer Measurements and Predictions for the Vane and Blade of a Rotating High-Pressure Turbine Stage

2004 ◽  
Vol 126 (1) ◽  
pp. 101-109 ◽  
Author(s):  
Charles W. Haldeman ◽  
Michael G. Dunn
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Three Dimensional ◽  
Experimental Results ◽  
Thermal Barrier ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Transfer Data ◽  
Commercial Code ◽  
Blade Tip

This paper describes heat-transfer measurements and predictions obtained for the vane and blade of a rotating high-pressure turbine stage. The measurements were obtained with the stage operating at design corrected conditions. A previous paper described the aerodynamics and the blade midspan location heat-transfer data and compared these experimental results with predictions. The intent of the current paper is to concentrate on the measurements and predictions for the 20%, 50%, and 80% span locations on the vane, the vane inner and outer endwall, the 20% and 96% span location on the blade, the blade tip (flat tip), and the stationary blade shroud. Heat-transfer data obtained at midspan for three different thermal-barrier-coated vanes (fine, medium, and coarse) are also presented. Boundary-layer heat-transfer predictions at the off-midspan locations are compared with the measurements for both the vane and the blade. The results of a STAR-CD (a commercial code) three-dimensional prediction are compared with the 20% and 96% span results for the blade surface. Predictions are not available for comparison with the tip and shroud experimental results.

scholarly journals A Numerical Study Of Micro-Jet Impingement Cooling Inside A High Pressure Turbine Vane

2021 ◽  
Author(s):  
Marcel L. De Paz
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Numerical Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Jet Impingement ◽  
High Pressure Turbine ◽  
Impingement Cooling ◽  
Average Heat ◽  
Heated Area

A thorough numerical analysis of micro-impingement cooling for application in high pressure turbine vanes is presented. The fundamental flow of an axisymmetric jet is first modeled and studied to ascertain the validity of the results. Subsequent, a fully three dimensional curved vane is modeled with an in-line impinging array of jet diamters 0.5mm. The analysis reveals that spent air collects with increasing streamwise distance from the leading edge, thereby increasing jet exit velocities across the array. For all cases studied, an increase in jet to target spacing increased the overall Reynolds number of the array, but decreased the average heat transfer rate. Micro diameters of 0.25mm were subsequently studied for full vane geometry. For a given mass flow per unit of heated area, the micro-jets considerably increased the average heat transfer by 63%. Similar enhancements were obtained at a fixed pressure drop percentage, and for a desired average heat transfer.

scholarly journals A Numerical Study Of Micro-Jet Impingement Cooling Inside A High Pressure Turbine Vane

2021 ◽  
Author(s):  
Marcel L. De Paz
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Numerical Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Jet Impingement ◽  
High Pressure Turbine ◽  
Impingement Cooling ◽  
Average Heat ◽  
Heated Area

A thorough numerical analysis of micro-impingement cooling for application in high pressure turbine vanes is presented. The fundamental flow of an axisymmetric jet is first modeled and studied to ascertain the validity of the results. Subsequent, a fully three dimensional curved vane is modeled with an in-line impinging array of jet diamters 0.5mm. The analysis reveals that spent air collects with increasing streamwise distance from the leading edge, thereby increasing jet exit velocities across the array. For all cases studied, an increase in jet to target spacing increased the overall Reynolds number of the array, but decreased the average heat transfer rate. Micro diameters of 0.25mm were subsequently studied for full vane geometry. For a given mass flow per unit of heated area, the micro-jets considerably increased the average heat transfer by 63%. Similar enhancements were obtained at a fixed pressure drop percentage, and for a desired average heat transfer.

Three Dimensional Heat Transfer Analysis of High Pressure Turbine Blade

2009 ◽  
Author(s):  
A. Sipatov ◽  
L. Gomzikov ◽  
V. Latyshev ◽  
N. Gladysheva
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
High Pressure ◽  
Rotor Blade ◽  
Computational Analysis ◽  
Three Dimensional ◽  
Heat Transfer Analysis ◽  
Aircraft Engines ◽  
Turbine Stage ◽  
High Pressure Turbine

The present tendency of creating new aircraft engines with a higher level of fuel efficiency leads to the necessity to increase gas temperature at a high pressure turbine (HPT) inlet. To design such type of engines, the improvement of accuracy of the computational analysis is required. According to this the numerical analysis methods are constantly developing worldwide. The leading firms in designing aircraft engines carry out investigations in this field. However, this problem has not been resolved completely yet because there are many different factors affecting HPT blade heat conditions. In addition in some cases the numerical methods and approaches require tuning (for example to predict laminar-turbulent transition region or to describe the interaction of boundary layer and shock wave). In this work our advanced approach of blade heat condition numerical estimation based on the three-dimensional computational analysis is presented. The object of investigation is an advanced aircraft engine HPT first stage blade. The given analysis consists of two interrelated parts. The first part is a stator-rotor interaction modeling of the investigated turbine stage (unsteady approach). Solving this task we devoted much attention to modeling unsteady effects of stator-rotor interaction and to describing an influence of applied inlet boundary conditions on the blade heat conditions. In particular, to determine the total pressure, flow angle and total temperature distributions at the stage inlet we performed a numerical modeling of the combustor chamber of the investigated engine. The second part is a flow modeling in the turbine stage using flow parameters averaging on the stator-rotor interface (steady approach). Here we used sufficiently finer grid discretization to model all perforation holes on the stator vane and rotor blade, endwalls films in detail and to apply conjugate heat transfer approach for the rotor blade. Final results were obtained applying the results of steady and unsteady approaches. Experimental data of the investigated blade heat conditions are presented in the paper. These data were obtained during full size experimental testing the core of the engine and were collected using two different type of experimental equipment: thermocouples and thermo-crystals. The comparison of experimental data and final results meets the requirements of our investigation.

Thermodynamic Analysis of Heat and Fluid Flow in a Microchannel With Internal Fins

2009 ◽  
Author(s):  
Ramesh Narayanaswamy ◽  
Tilak T. Chandratilleke ◽  
Andrew J. L. Foong
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Thermodynamic Analysis ◽  
Entropy Generation ◽  
High Performance ◽  
Numerical Study ◽  
Three Dimensional ◽  
Heat Sinks ◽  
Heat Transfer Fluid ◽  
Internal Fins

Efficient cooling techniques are one of the critical design requirements for maintaining reliable operational characteristics of modern, miniaturised high performance electronic components. Microchannel heat sinks form an integral part of most devices used for thermal management in electronic equipment cooling. A microchannel of square cross section, having internal longitudinal fins is considered for analysis. A numerical study is carried out to investigate the fluid flow and heat transfer characteristics. Three-dimensional numerical simulations are performed on the microchannel in the presence of a hydrodynamically developed, thermally developing laminar flow. Further on, a thermodynamic analysis is carried out, for a range of fin heights and thermophysical parameters, in order to obtain the irreversibilities due to heat transfer and fluid flow within the microchannel. An optimum fin height, corresponding to the thermodynamically optimum conditions that minimize the entropy generation rates has been obtained. The effect of the presence of internal fins on the entropy generated due to heat transfer, fluid friction, and the total entropy generation is also provided.

A Numerical Study of Flow and Heat Transfer in a Smooth and Ribbed U-Duct With and Without Rotation

2000 ◽  
Vol 123 (2) ◽  
pp. 219-232 ◽  
Author(s):  
Y.-L. Lin ◽  
T. I.-P. Shih ◽  
M. A. Stephens ◽  
M. K. Chyu
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Fluid Flow ◽  
Mach Number ◽  
Vector Fields ◽  
Numerical Study ◽  
Density Ratio ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Flow And Heat Transfer

Computations were performed to study the three-dimensional flow and heat transfer in a U-shaped duct of square cross section under rotating and non-rotating conditions. The parameters investigated were two rotation numbers (0, 0.24) and smooth versus ribbed walls at a Reynolds number of 25,000, a density ratio of 0.13, and an inlet Mach number of 0.05. Results are presented for streamlines, velocity vector fields, and contours of Mach number, pressure, temperature, and Nusselt numbers. These results show how fluid flow in a U-duct evolves from a unidirectional one to one with convoluted secondary flows because of Coriolis force, centrifugal buoyancy, staggered inclined ribs, and a 180 deg bend. These results also show how the nature of the fluid flow affects surface heat transfer. The computations are based on the ensemble-averaged conservation equations of mass, momentum (compressible Navier-Stokes), and energy closed by the low Reynolds number SST turbulence model. Solutions were generated by a cell-centered finite-volume method that uses second-order flux-difference splitting and a diagonalized alternating-direction implicit scheme with local time stepping and V-cycle multigrid.

Evolution of Surface Deposits on a High-Pressure Turbine Blade—Part II: Convective Heat Transfer

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Jeffrey P. Bons ◽  
James E. Wammack ◽  
Jared Crosby ◽  
Daniel Fletcher ◽  
Thomas H. Fletcher
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Turbine Blade ◽  
Three Dimensional ◽  
Laboratory Simulation ◽  
High Pressure Turbine ◽  
Barrier Coating ◽  
Surface Heat Transfer Coefficient ◽  
Scaled Models ◽  
Low Speed Wind Tunnel

A thermal barrier coating (TBC)-coated turbine blade coupon was exposed to successive deposition in an accelerated deposition facility simulating flow conditions at the inlet to a first stage high pressure turbine (T=1150°C, M=0.31). The combustor exit flow was seeded with dust particulate that would typically be ingested by a large utility power plant. The turbine coupon was subjected to four successive 2h deposition tests. The particulate loading was scaled to simulate 0.02 parts per million weight (ppmw) of particulate over 3months of continuous gas turbine operation for each 2h laboratory simulation (for a cumulative 1year of operation). Three-dimensional maps of the deposit-roughened surfaces were created between each test, representing a total of four measurements evenly spaced through the lifecycle of a turbine blade surface. From these measurements, scaled models were produced for testing in a low-speed wind tunnel with a turbulent, zero pressure gradient boundary layer at Re=750,000. The average surface heat transfer coefficient was measured using a transient surface temperature measurement technique. Stanton number increases initially with deposition but then levels off as the surface becomes less peaked. Subsequent deposition exposure then produces a second increase in St. Surface maps of St highlight the local influence of deposit peaks with regard to heat transfer.

Coupled BEM and FDM Conjugate Analysis of a Three-Dimensional Air-Cooled Turbine Vane

2009 ◽  
Author(s):  
Zhenfeng Wang ◽  
Peigang Yan ◽  
Hongyan Huang ◽  
Wanjin Han
Keyword(s):  
Heat Transfer ◽  
Integral Equation ◽  
Conjugate Heat Transfer ◽  
Analytic Solution ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Surface Integral ◽  
Surface Integral Equation ◽  
Commercial Code ◽  
Good Agreement

A coupled boundary element method (BEM) and finite difference method (FDM) are applied to solve conjugate heat transfer problem of a three-dimensional air-cooled turbine blade. A loosely coupled strategy is adopted, in which each set of field equations is solved to provide boundary conditions for the other. In the fluid region, computation code (HIT-NS CODE) adopts the FDM to solve the Navier-Stokes equations. In the solid region, the BEM is adopted to resolve the conduction heat transfer equations. An iterated convergence criterion is the continuity of temperature and heat flux at the fluid-solid interface. The solid heat transfer computation code (3D-BEM CODE) is validated by comparing with the results of an analytic solution and the results of commercial code, the results from 3D-BEM CODE have a good agreement with the analytic solution and commercial code results. The BEM uses a weighted residual method to make the Laplace equation convert into a surface integral equation and the surface integral equation is discretized. The BEM avoids the complicated mesh needed in other computation methods and saves the computation time. In addition, the BEM has the characteristic of a combination of an analytic and a discrete solution. So the BEM solutions of heat conduction problems are more accurate. The results of the coupling computation code (HIT-NS-3DBEM CODE) have a good agreement with the experimental results. The adiabatic condition result is different from the results of experiment and code calculation. So the results from conjugate heat transfer analysis are more accurate and they are closer to realistic thermal environment of turbines. Four turbulence models are applied: K-epsilon model, K-omega model, K-omega (SST-Gamma Theta) model, and B-L model adopted by computation code. Different turbulence models gives different the results of vane wall temperature. Comparing the four turbulence models, the different turbulence models can exactly simulate the flow field, but they can not give exact values for the heat conduction simulation in the boundary layer. The result of K-Omega (SST-Gamma Theta) turbulence model is closer to the experimental data.

Heat Transfer Analysis of the Surface of a Nozzle Guide Vane in a Transonic Annular Cascade

2018 ◽  
Vol 11 (1) ◽  
Author(s):  
Kasem Eid Ragab ◽  
Lamyaa El-Gabry
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Guide Vane ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Heat Transfer Analysis ◽  
Cfd Models ◽  
Commercial Code ◽  
Nozzle Guide ◽  
Annular Cascade

Abstract In the current study, a numerical analysis was performed for the heat transfer over the surface of nozzle guide vanes (NGVs) using three-dimensional computational fluid dynamics (CFD) models. The investigation has taken place in two stages: the baseline nonfilm-cooled NGV and the film-cooled NGV. A finite volume based commercial code was used to build and analyze the CFD models. The investigated annular cascade has no heat transfer measurements available; hence in order to validate the CFD models against experimental data, two standalone studies were carried out on the NASA C3X vanes, one on the nonfilm-cooled C3X vane and the other on the film-cooled C3X vane. Different modeling parameters were investigated including turbulence models in order to obtain good agreement with the C3X experimental data; the same parameters were used afterward to model the industrial NGVs.

Prediction of Turbulent Heat Transfer and Fluid Flow in 2D Channels Roughened by Square and Deformed Ribs

2003 ◽  
Author(s):  
Rongguang Jia ◽  
Bengt Sunde´n
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Turbine Blades ◽  
Turbulence Models ◽  
Turbulent Heat Transfer ◽  
Turbulent Heat ◽  
Turbine Cooling ◽  
Experimental Heat ◽  
Flow And Heat Transfer ◽  
Enhancing Heat Transfer

Introduction of roughness by ribs in flow passages is a popular method of enhancing heat transfer in the cooling passages, e.g., of turbine blades and combustors. It is essential to accurately predict the enhancement of heat transfer generated by the ribs to ensure good design decisions. In most of the studies square ribs have been considered, but in practice such ribs may appear rounded due to improper manufacturing or wear during operation. This study is focused on the effect of the rib deformations, based on computational fluid dynamics (CFD). One of the main difficulties in CFD is the reliable modeling of the underlying physics of the turbulence. This paper describes some recent efforts to validate and apply RANS-based models for predictions of turbulent flow and heat transfer in ribbed ducts, relevant to gas turbine cooling. The evaluated turbulence models include a basic low-Re k-ε model (AKN), and two promising higher order models: namely, the explicit algebraic stress model (EASM), and the V2F model. All these models are validated with available 2D experimental heat transfer and fluid flow data. Some conclusions are reached on their suitable application situations. The effect of the roundedness on heat transfer and fluid flow is presented in detail. Some possible improvements, i.e., of the deformed ribs, are proposed to suppress the hot spots, and/or to enhance the overall thermal and hydraulic performance.

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