Swedish Navy YS2000 Visby Class Propulsion System Refinements

Author(s):  
Kenneth M. Braccio ◽  
Joe Ranero ◽  
Peter B. Nilsson ◽  
Magnus Olsson ◽  
Gerrick Slogar

The YS2000 program is a 73 meter length and 10.5 meter width all composite Corvette class vessel. It displaces 640 metric tons when fully equipped and drafts 2.5 meters. It is to be crewed by 18 officers and 25 enlisted men. It is a CODOG propulsion system supplied by Vericor Power Systems, with two MTU 16V 2000 M90 diesels and four TF50A gas turbine engines. Both the diesels and gas turbines are connected to a pair of MA-107 SBS gearboxes that run two 125 SII KaMeWa waterjets. The Visby is designed to be difficult to detect by enemy using radar, infrared, hydro-acoustic monitoring or any other sensor system. The Visby has been in development In Sweden since 1999. To date, four craft have been constructed and sea trailed out of the five totals. The fifth ship is on schedule to complete construction and sea trials later in the 2006 year. Many refinements to the overall propulsion package and related supporting systems have been incorporated since the first ship “Visby” has been sea trailed and since put in service. This paper will review various areas of the propulsion package, explaining the challenges that had to be overcome. The areas of interest will include: the FADEC digital engine control, the exhaust & inlet systems, the turbine engine and starting system, engine room cooling and turbine engine enclosures. The paper will focus on some of the before and after results and attempts to highlight the specific challenges that had to be overcome.

Author(s):  
Kenneth M. Braccio

The YS2000 program is a 72 meter length and 10.5 meter width all composite Corvette class vessel. It displaces 650 metric tons when fully equipped and drafts 2.5 meters. It is to be crewed by 18 officers and 25 enlisted men. It is a CODOG propulsion system supplied by Vericor Power Systems (VPS), with two MTU 16V 2000 M90 diesels and four TF50A gas turbine engines. Both the diesels and gas turbines are connected to a pair of MA-107 SBS gearboxes that run two 125 SII KaMeWa water jets. The Visby is designed to be difficult to detect by enemy using radar, infrared, hydro-acoustic monitoring or any other sensor system. The Visby has been in development in Sweden since 1999. To date, five craft have been constructed and sea trialed. Many refinements to the overall propulsion package and related supporting systems have been revisited and incorporated since the first “Visby” ship has been sea trialed and further entered in to service. This paper will focus on various areas of the entire gas turbine propulsion management system (GTPMS) that had earlier exhibited some operational issues and will review the challenges that had to be overcome in order to remedy them. The areas of interest will be related to one of the several TF50A turbine engines modifications, and then further review other key related supporting systems, to include the installation of the hydraulic engine starter and water wash system, combustor enclosure and the engines related exhaust and inlet systems issues, to include problems experienced as a result of some of the early initial designs. In conclusion this paper will update the subject topics the findings previously presented and again focus on some of the before and after results and attempt to detail some of the specific challenges that had to be overcome to make this one of the finest propulsion packages in this class of ship.


Author(s):  
P. A. Phillips ◽  
Peter Spear

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.


Author(s):  
Geoffrey D. Woodhouse

The gas turbine engine has been examined as a power plant for military tracked vehicles for over 30 years. Advocates have stressed the potentially high power density and high reliability as factors in favor of the turbine. Several turbine engines have been evaluated experimentally in military tracked vehicles resulting in a better understanding of such aspects as response characteristics and air inlet filtration requirements. Moreover, although the small volume and light weight of aircraft derivative gas turbines have certain virtues, it generally has been concluded that some form of waste heat recuperation is essential to achieve an acceptable level of fuel consumption, despite the increased weight and volume incurred. The selection of the AVCO Lycoming AGT1500 recuperated gas turbine as the power unit for the U.S. Army new M1 “Abrams” main battle tank was a major milestone in the evolution of gas turbine engines for tank propulsion.


Author(s):  
James Anthony Kluka ◽  
David Gordon Wilson

One of the significant problems plaguing regenerator designs is seal leakage resulting in a reduction of thermal efficiency. This paper describes the preliminary design and analysis of a new regenerative heat-exchanger concept, called a modular regenerator, that promises to provide improved seal-leakage performance. The modular regenerator concept consists of a ceramic-honeycomb matrix discretized into rectangular blocks, called modules. Separating the matrix into modules substantially reduces the transverse sealing lengths and substantially increases the longitudinal sealing lengths as compared with typical rotary designs. Potential applications can range from small gas-turbine engines for automotive applications to large stationary gas turbines for industrial power generation. Descriptions of two types of modular regenerators are presented including sealing concepts. Results of seal leakage analysis for typical modular regenerators sized for a small gas-turbine engine (120 kW) predict leakage rates under one percent for most seal-clearance heights.


Author(s):  
J. E. Donald Gauthier

This paper describes the results of modelling the performance of several indirectly fired gas turbine (IFGT) power generation system configurations based on four gas turbine class sizes, namely 5 kW, 50 kW, 5 MW and 100 MW. These class sizes were selected to cover a wide range of installations in residential, commercial, industrial and large utility power generation installations. Because the IFGT configurations modelled consist of a gas turbine engine, one or two recuperators and a furnace; for comparison purpose this study also included simulations of simple cycle and recuperated gas turbine engines. Part-load, synchronous-speed simulations were carried out with generic compressor and turbine maps scaled for each engine design point conditions. The turbine inlet temperature (TIT) was varied from the design specification to a practical value for a metallic high-temperature heat exchanger in an IFGT system. As expected, the results showed that the reduced TIT can have dramatic impact on the power output and thermal efficiency when compared to that in conventional gas turbines. However, the simulations also indicated that several configurations can lead to higher performance, even with the reduced TIT. Although the focus of the study is on evaluation of thermodynamic performance, the implications of varying configurations on cost and durability are also discussed.


1970 ◽  
Author(s):  
N. K. H. Scholz

The effect of the main design parameters of the aero gas turbine engine cycle, namely combustion temperature and compression pressure ratio, on the specific performance values is discussed. The resulting development trend has been of essential influence on the technology. Relevant approaches are outlined. The efforts relating to weight and manufacturing expense are also indicated. In the design of aero gas turbine engines increasing consideration is given to the specific flight mission requirements, such as for instance by the introduction of the by-pass principle. Therefore direct application of aero gas turbine engines for ship propulsion without considerable modifications, as has been practiced in the past, is not considered very promising for the future. Nevertheless, there are possibilities to take advantage of aero gas turbine engine developments for ship propulsion systems. Appropriate approaches are discussed. With the experience obtained from aero gas turbine engines that will enter service in the early seventies it should be possible to develop marine gas turbine engines achieving consumptions and lifes that are competitive with those of advanced diesel units.


Author(s):  
A. Carelli

The experience acquired in developing an automotive gas-turbine engine is traced. Problems of design, construction, and development unique to a small gas-turbine engine and its application to an automobile are discussed. The engine performance and operational characteristics are then described. Finally, there is a discussion of the problems that must be solved before gas-turbine engines may successfully compete with reciprocating engines in automotive road transport.


1998 ◽  
Vol 120 (2) ◽  
pp. 358-362 ◽  
Author(s):  
J. A. Kluka ◽  
D. G. Wilson

One of the significant problems plaguing regenerator designs is seal leakage resulting in a reduction of thermal efficiency. This paper describes the preliminary design and analysis of a new regenerative heat-exchanger concept, called a modular regenerator, that promises to provide improved seal-leakage performance. The modular regenerator concept consists of a ceramic-honeycomb matrix discretized into rectangular blocks, called modules. Separating the matrix into modules substantially reduces the transverse sealing lengths and substantially increases the longitudinal sealing lengths as compared with typical rotary designs. Potential applications can range from small gas-turbine engines for automotive applications to large stationary gas turbines for industrial power generation. Descriptions of two types of modular regenerators are presented including sealing concepts. Results of seal leakage analysis for typical modular regenerators sized for a small gas-turbine engine (120 kW) predict leakage rates under one percent for most seal-clearance heights.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


NDT World ◽  
2021 ◽  
pp. 58-61
Author(s):  
Aleksey Popov ◽  
Aleksandr Romanov

A large number of aviation events are associated with the surge of gas turbine engines. The article analyzes the existing systems for diagnostics of the surge of gas turbine engines. An analysis of the acoustic signal of a properly operating gas turbine engine was carried out, at which a close theoretical distribution of random values was determined, which corresponds to the studied distribution of the amplitudes of the acoustic signal. An invariant has been developed that makes it possible to evaluate the development of rotating stall when analyzing the acoustic signal of gas turbine engines. A method is proposed for diagnosing the pre-surge state of gas turbine engines, which is based on processing an acoustic signal using invariant dependencies for random processes. A hardware-software complex has been developed using the developed acoustic method for diagnosing the pre-surge state of gas turbine engines.


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