Effects of Pressure Ratio and Sealing Clearance on Leakage Flow Characteristics in the Rotating Honeycomb Labyrinth Seal

2007 ◽  
Author(s):  
Jun Li ◽  
Xin Yan ◽  
Guojun Li ◽  
Zhenping Feng
Keyword(s):  
Pressure Ratio ◽  
Flow Characteristics ◽  
Labyrinth Seal ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Labyrinth Seals ◽  
Aerodynamic Efficiency ◽  
Flow Losses ◽  
Leakage Flow Rate ◽  
Swirl Velocity

Honeycomb stepped labyrinth seals in turbomachinery enhance aerodynamic efficiency by reducing leakage flow losses through the clearance between rotating and stationary components. The influence of pressure ratio and sealing clearance on the leakage flow characteristics in the honeycomb stepped labyrinth seal is numerically determined. The geometries investigated represent designs of the honeycomb labyrinth seal typical for modern turbomachinery. The leakage flow fields in the honeycomb and smooth stepped labyrinth seals are obtained by the Reynolds-Averaged Navier-Stokes solution using the commercial software FLUENT. Numerical simulations covered a range of pressure ratio and three sizes of sealing clearance for the honeycomb and smooth stepped labyrinth seals. The numerical discharge coefficients of the non-rotating honeycomb and smooth stepped labyrinth seals are in good agreement with previous experimental data. In addition rotational effects are also taken into account in numerical computations. The numerical results show that the leakage flow rate increases with the increasing pressure ratio at the fixed sealing clearance for the rotating and non-rotating honeycomb labyrinth seal. The influence of the sealing clearance on the leakage flow pattern for the rotating and non-rotating honeycomb labyrinth seal are observed. Moreover, the similar leakage flow rates are obtained at the same flow condition between the rotating and non-rotating honeycomb labyrinth seal due to the honeycomb acts to kill swirl velocity development for the rotating honeycomb labyrinth seal.

Effects of Pressure Ratio and Fin Pitch on Leakage Flow Characteristics in High Rotating Labyrinth Seals

2006 ◽  
Author(s):  
Jun Li ◽  
Xin Yan ◽  
Zhenping Feng
Keyword(s):  
Flow Rate ◽  
Geometrical Structure ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Labyrinth Seal ◽  
Leakage Flow ◽  
Rotational Axis ◽  
Labyrinth Seals ◽  
Sealing Performance ◽  
Leakage Flow Rate

Labyrinth seals represent an important flow element in the sealing equipment of modern turbomachinery industries. The straight-through and stepped labyrinth seal are widely used in modern steam turbine due to their comparable simple structure and low manufactured costs. The influence of pressure ratio and fin pitch on the leakage flow characteristics of the straight-through and stepped labyrinth seals is numerically determined. The pressure ratio is defined as the outlet static pressure divided by the inlet total pressure. The fin pitch varied in the fixed axial distance of the labyrinth seal. The geometries investigated represent designs of the straight-through and stepped labyrinth seal typical for modern steam turbines. The leakage flow fields in the high rotating straight-through and stepped labyrinth seals are obtained by the Reynolds-Averaged Navier-Stokes solution using the commercial software FLUENT with the fixed seal clearance and fins geometrical structure. The effect of the rotational axis is also taken into account in numerical computations. Numerical simulations covered a range of pressure ratio and fin pitch for the straight-through and stepped labyrinth seals. Dimensionless discharge coefficients, describing the sealing performance, are calculated from the simulation results. The numerical results show that pressure ratio and fin pitch both affects the sealing performance with the fixed seal clearance and fin geometrical structure. The leakage flow rate decreases with the decreasing fin pitch for both the straight-through and stepped labyrinth seal at the fixed pressure ratio. Furthermore, the leakage flow rate decreases with the increasing pressure ratio at the fixed fin pitch for two kinds of labyrinth seals in the present study. This research provides technical support for improved design of labyrinth seals in turbomachinery.

Effects of Mushroom-Shaped Tooth Wear on the Leakage Performance and Rotordynamic Coefficients of Labyrinth Seals

2018 ◽  
Author(s):  
Yaoxing Chen ◽  
Zhigang Li ◽  
Xin Yan ◽  
Jun Li
Keyword(s):  
Tooth Wear ◽  
Labyrinth Seal ◽  
Linear Increase ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Crossover Frequency ◽  
Labyrinth Seals ◽  
Rotordynamic Coefficients ◽  
Leakage Flow Rate ◽  
Mesh Technique

The leakage performance and rotordynamic coefficients of the labyrinth seal are changed when a mushroom-shaped tooth wear occurs in actual transient operation resulting from rubbing and wear between stator teeth and the rotor. The objective of current study was to numerically investigate and characterize the variation of the leakage performance and rotordynamic coefficients as a result of an increased mushroom-shaped tooth wear at two typical inlet preswirl velocities and enhance the rotor stability of the after-damage labyrinth seal. In this paper, the Unsteady Reynolds-Averaged Navier-Stokes (URANS) solution based on the multi-frequency elliptical orbit rotor whirling mode and dynamic mesh technique was used to calculate the leakage flow rates and rotordynamic coefficients of the labyrinth seal with an unworn clearance and three after-damage clearances at two inlet preswirl velocities. The accuracy and availability of adopted transient computational methods in this work were validated by the published experimental data. Also, the influence of tooth mushroom radius and each cavity in the labyrinth seal on the rotor stability and some approaches to improve the rotor stability were discussed and conducted. The conclusion shows that the leakage flow rate increases with an increase in the clearance, and a linear increase is expected when the after-damage clearance is over 0.4 mm. An increase in the after-damage clearance always leads to a drop in the effective damping or an increase in crossover frequencies. Also, the additional tooth mushroom radius plays an important role in the effective damping or crossover frequency and can not be neglected. The upstream cavity always possesses lower crossover frequency, and a drop of 9.9 Hz in the crossover frequency is found when the seal entrance axially extends 5 mm. In addition, the crossover frequency is decreased from 243.5 Hz to 164.2 Hz when typical anti-swirl brakes are installed in this labyrinth seal with the worn mushroom-shaped teeth.

Numerical Investigations on the Leakage Flow Characteristics of Pocket Damper Seals

2011 ◽  
Author(s):  
Zhigang Li ◽  
Jun Li ◽  
Zhenping Feng ◽  
Jiandao Yang ◽  
Rui Yang ◽  
...  
Keyword(s):  
Flow Rate ◽  
Rotational Speed ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Labyrinth Seal ◽  
Leakage Rate ◽  
Numerical Results ◽  
Flow Coefficient ◽  
Leakage Flow ◽  
Leakage Flow Rate

The effects of pressure ratios, rotational speeds and sealing clearances on the leakage flow characteristics of pocket damper seals (PDS) were numerically investigated using Reynolds-Averaged Navier-Stokes (RANS) solutions. The leakage flow rate of the experimental PDS with the eight-bladed and eight-pocket was conducted at three different pressure drops and three different rotational speeds. The numerical results were in agreement with the experimental data. Six pressure ratios, four rotational speeds and four sealing clearances were utilized to study the effects of theses factors on the leakage flow characteristics of the PDS. Numerical results show that the leakage rate of the PDS increases with decreased pressure ratio. The leakage rate decreases with the increasing rotational speed, and this phenomenon is more pronounced at higher rotational speed. At the highest rotational speed 20200rpm, the flow coefficient is up to 4.4% less than that of the non-rotating case. The leakage rate increases linearly with sealing clearance increasing. The comparison of the leakage flow rate shows that the PDS leaks slightly less than that of the labyrinth seal at the same pressure ratio, rotational speed and sealing clearance, especially at the higher rotational speed case. Furthermore, the circumferential partition wall can significantly decrease the circumferential flow in the PDS cavity. At the highest rotational speed with 20200rpm, the swirl ratio in the active and inactive cavity of the PDS is reduced by 94.5% and 46% compared to the labyrinth seal, respectively.

Investigations on the Discharge and Total Temperature Increase Characteristics of the Labyrinth Seals With Honeycomb and Smooth Lands

2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Xin Yan ◽  
Jun Li ◽  
Liming Song ◽  
Zhenping Feng
Keyword(s):  
Temperature Increase ◽  
Pressure Ratio ◽  
Numerical Approach ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Labyrinth Seals ◽  
Leakage Flow Rate ◽  
Total Temperature ◽  
Direct Loss ◽  
Sufficient Precision

The viscous work generated by the rotating components of a seal not only represents a direct loss of power but also causes an increase in the total temperature of fluid (windage effect). In order to study the discharge and total temperature increase characteristics of the stepped labyrinth seals with smooth and honeycomb lands, 3D Reynolds-averaged Navier–Stokes solutions from CFX is used in this work. At first, the influences of the inlet preswirl, leakage flow rate, and rotational speed on the total temperature increase in the convergent and divergent stepped labyrinth seals with smooth and honeycomb lands are conducted. The obtained 3D numerical results are well in agreement with the referenced experimental data. It shows that the utilized numerical approach has sufficient precision to predict the total temperature increase in seals. Then, a range of pressure ratios and four sizes of sealing clearance are performed to investigate the effects of sealing clearances and pressure ratio impact on the discharge and total temperature increase of the stepped labyrinth seals with honeycomb and smooth liners.

scholarly journals Leakage Characteristic Identification of Labyrinth Seals on Reciprocating Piston through Transient Simulations

2019 ◽  
Vol 2019 ◽  
pp. 1-12
Author(s):  
Lingzi Wang ◽  
Jianmei Feng ◽  
Mingfeng Wang ◽  
Zenghui Ma ◽  
Xueyuan Peng
Keyword(s):  
Flow Rate ◽  
Pressure Ratio ◽  
Piston Compressor ◽  
Pressure Change ◽  
Labyrinth Seal ◽  
Relative Molecular Mass ◽  
Geometrical Parameters ◽  
Leakage Flow ◽  
Reciprocating Motion ◽  
Leakage Flow Rate

In the reciprocating labyrinth piston compressor, the characteristic of the internal leakage is crucial for the leakage management and performance improvement of the compressor. However, most of the published studies investigated the rotor-stator system, and those who study the reciprocating piston-cylinder system basically focus on the effects of the geometrical parameters. These conclusions could not directly be applied to predict the real-time leakage flow rate through the labyrinth seal because of the fast reciprocating motion of the piston, which will cause continually pressure change in two compression chambers, and then the pressure fluctuation will affect the flow through the labyrinth seal. A transient simulation model employing the multiscale dynamic mesh, which considers the effect of the reciprocating motion of the piston in the cylinder, is established to identify the characteristics of the internal leakage. This model was verified by a specially designed compressor, and the influence of various parameters was analyzed in detail. The sealing performance decreased linearly with the increase in the pressure ratio, and higher pressure inlet leads to higher leakage flow under the same pressure ratio. The labyrinth seal performance positively correlated to the increase of the rotational speed. Leakage characteristics of five working mediums were carried out, and the results indicated that the relative leakage decreased with an increase in the relative molecular mass. From this study, the realistic internal leakage flow rate under different operating parameters in the reciprocating labyrinth piston compressor could be predicated.

Numerical and Experimental Investigation on the Effect of Swirl Brakes on the Labyrinth Seals

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Dan Sun ◽  
Shuang Wang ◽  
Cheng-Wei Fei ◽  
Yan-Ting Ai ◽  
Ke-Ming Wang
Keyword(s):  
Pressure Ratio ◽  
Flow Characteristics ◽  
Labyrinth Seal ◽  
Impedance Method ◽  
Swirl Ratio ◽  
Labyrinth Seals ◽  
Rotating Speed ◽  
Simulation And Experiment ◽  
Computational Fluid Dynamics Cfd ◽  
Static Flow

Swirl brake influences the static and rotordynamic characteristics of labyrinth seal which are important in the prediction of turbomachine stability. To study the influence of the swirl brakes on improving seal stability, the effects of swirl brakes on the static and rotordynamic characteristics of labyrinth seals were investigated by the combination of numerical simulation and experiment. First, it was performed to the effects of swirl brake on the static flow characteristics of labyrinth seal with swirl ratio and pressure distribution based on computational fluid dynamics (CFD). And then a comparison between leakage predicted by the CFD model and measurement was presented to verify the accuracy of the simulation. Moreover, an experiment was implemented to analyze the rotordynamic characteristics of labyrinth seal using an improved impedance method based on an unbalanced synchronous excitation method on a rotor test rig. The influences of swirl brake density, length, inlet/outlet pressure ratio, and rotating speed were measured and discussed, respectively. The CFD numerical results show that the swirl brake effectively reduces the seal swirl ratio (∼60–75% less), circumferential pressure difference (∼25–85% less) so that the seal destabilizing forces decrease. With the increasing of the swirl vanes density and length, the seal leakage drops (∼8–20% less). The experimental rotordynamic characteristics results show that it is more obvious to reduce the cross-couple stiffness (∼50–300% less) and increase the direct damping (∼50–60% larger) with the increasing in the number and length of the swirl vanes, and thus the swirl brake improves the seal rotordynamic stability. The efforts of this paper provide a useful insight to clearly understand the effects of swirl brakes on the labyrinth seal static and rotordynamic characteristics, which is beneficial to improve the design of annular seals.

A Three-Dimensional Tube Bundle Model Analysis for Leakage Flow Characteristics of Variable Bristle Diameter Brush Seals With Bristle Pack Stratification

2021 ◽  
Vol 143 (5) ◽  
Author(s):  
Dengqian Ma ◽  
Zhigang Li ◽  
Jun Li
Keyword(s):  
Tube Bundle ◽  
Pressure Ratio ◽  
Large Diameter ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Leakage Flow ◽  
Sealing Performance ◽  
Leakage Flow Rate ◽  
Brush Seals ◽  
Resistance Coefficients

Abstract The leakage flow characteristics of the variable bristle diameter (VBD) brush seals are numerically investigated using the three-dimensional (3D) tube bundle model with consideration of bristle pack stratification. The discretization of the computational domain applies the multiblock structured mesh, which ensures that there is no need to set interfaces between the fluid domains of the bristle pack and the cavities to eliminate interpolation errors. The bristle pack stratification is achieved by using mesh motion technique from the point of cause-effect. The effects of pressure ratio (Rp=1.5, 2.5, 3.5), axial rows of bristles (Nx=9–21), sealing clearance (c=0, 0.1 mm), bristle pack arrangements, and bristles gapping (gi=0, 0.005, 0.010, 0.015 mm) on the leakage flow characteristics and aerodynamic forces are conducted. The recorded leakage flow of the 3D tube bundle model is multiplied by circumferential loop number (Ncl) to determine total leakage flow rate of the brush seal. The numerical results agreed well with the experimental data, which verifies the reliability of the numerical method. The numerical results indicate that the leakage flow rate increases linearly with the pressure ratio. The increase of Nx has a distinctly different effect on the relative rate of leakage flow for the contacting and clearance brush seals. The use of large diameter bristles weakens the sealing performance of the brush seals, particularly in the rear region. Bristle pack stratification can improve the sealing performance of the brush seals. The large diameter bristles increase the porosity and reduce the flow resistance coefficients. On the contrary, the bristle pack stratification decreases the porosity and rises the flow resistance coefficients in the rear region. The results of this article indicate when designing VBD brush seals, the effects of bristle diameter and bristle density on the sealing performance and pressure loading capacity of the brush seals should be fully considered.

scholarly journals Optimizing the Geometric Parameters of a Straight-Through Labyrinth Seal to Minimize the Leakage Flow Rate and the Discharge Coefficient

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 705
Author(s):  
Seung Il Baek ◽  
Joon Ahn
Keyword(s):  
Flow Rate ◽  
Axial Length ◽  
Discharge Coefficient ◽  
Labyrinth Seal ◽  
Geometric Parameters ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Leakage Flow Rate ◽  
Tooth Width ◽  
Cavity Width

A straight-through labyrinth seal is one of the most popular non-contacting annular seals through which energy dissipation by turbulence viscosity interaction is achieved with a series of teeth and cavities. The geometric parameters of the straight-through labyrinth seal, such as clearance, tooth width, tooth height, cavity width, and tooth inclination angle, affect its performance. The space for installing a labyrinth seal in turbomachinery is limited, and so it is important to optimize its geometry for a fixed axial length in order to minimize the leakage flow rate and the discharge coefficient. The objective of the current study is to understand the effects of changing the geometric parameters of the seal on the leakage flow rate and the discharge coefficient, and to determine the optimized geometry for a fixed axial length. When the whole axial length is fixed, the most effective way to decrease the discharge coefficient is to reduce the cavity width by increasing the number of cavities. However, if the number of cavities is too high, the beneficial effect of more cavities can be reversed. The results of this study will help turbomachinery manufacturers to design a more efficient labyrinth seal. Numerical simulations of leakage flow for the straight-through labyrinth seal were carried out using Reynolds-Averaged Navier–Stokes (RANS) models, and the results for their discharge coefficients and pressure distributions were compared to previously published experimental data.

scholarly journals A Study on the Leakage Characteristics of a Stepped Labyrinth Seal with a Ribbed Casing

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3719
Author(s):  
Min-Seok Hur ◽  
Seong-Won Moon ◽  
Tong-Seop Kim
Keyword(s):  
Turbine Blades ◽  
Labyrinth Seal ◽  
Leakage Flow ◽  
Flow Function ◽  
Labyrinth Seals ◽  
Leakage Flow Rate ◽  
New Type ◽  
Computational Fluid Dynamics Cfd ◽  
Leakage Characteristics ◽  
Wide Operating

A new type of stepped seal with a ribbed casing is proposed to efficiently reduce the leakage at the tips of turbine blades. The leakage characteristics of two different types of labyrinth seals (conventional seal vs. ribbed seal) were compared and analyzed through computational fluid dynamics (CFD) in a wide operating range of pressure ratios and clearances. The analysis showed that the ribbed seal has superior leakage performance to the conventional seal at all clearance sizes. With the same clearance size (S/H = 1.0), the flow function of the ribbed seal was approximately 21.5–42.6% less than that of the conventional seal. Also, different trends of variation in the flow function according to the increase of the clearance were found between the conventional and ribbed seals. The leakage flow inside the labyrinth seal was analyzed to explain the cause of this difference in tendency, and it was confirmed that the added ribs cause collision between the leakage flow and the tooth wall, even with the increase of the clearance. Also, the ribbed seal enables operation at a larger clearance with the same leakage performance when comparing the absolute leakage flow rate of the two seals. In addition, a parametric study on the influence of the rib height and rib inclination angle revealed that the flow function generally decreases as both parameters increase.

Experimental and Numerical Investigations on the Leakage Flow Characteristics of the Labyrinth Brush Seal

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Jun Li ◽  
Bo Qiu ◽  
Zhenping Feng
Keyword(s):  
Experimental Data ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Leakage Rate ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Blow Down ◽  
Pressure Distributions ◽  
Brush Seal ◽  
Brush Seals

The leakage rate of the labyrinth brush seal was experimentally measured and numerically investigated in this paper. Four different rotational speeds of 0, 1500, 2400 and 3000 rpm were utilized to investigate the effects on the leakage rate of the labyrinth brush seal. In addition, five different pressure ratios and two initial clearances were also adopted to study the influences of pressure ratio and clearance size on the leakage rate of the labyrinth brush seal. The leakage rates of the experimental labyrinth brush seal at different rotational speeds, pressure ratios, and initial clearances were also predicted using Reynolds-averaged Navier-Stokes (RANS) solutions coupling with a non-Darcian porous medium model. The rotor centrifugal growth and bristle blow-down effects were considered in the present numerical research. The rotor centrifugal growth at different rotational speeds was calculated using the finite element method (FEM). The variation of the sealing clearance size with rotor centrifugal growth and bristle blow-down was analyzed. The numerical leakage rate was in good agreement with the experimental data. The effects of rotational speeds, pressure ratios, and clearance sizes on the leakage flow characteristics of brush seals were also investigated based on the experimental data and numerical results. The detailed leakage flow fields and pressure distributions of the brush seals were also presented.

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