Unsteady Loss Production Mechanisms in Low Reynolds Number, High Lift, Low Pressure Turbine Profiles

Author(s):  
Benigno J. Lazaro ◽  
Ezequiel Gonzalez ◽  
Raul Vazquez

The loss production mechanisms that occur in modern high lift, low pressure turbine profiles operating at low Reynolds numbers and subjected to periodic incoming wakes generated by an upstream located, moving bars mechanism, have been experimentally investigated. In particular, laser-Doppler and hot-wire anemometry have been used to obtain spatially and temporally resolved characterizations of the suction side boundary layer structure at the profile trailing edge. Phase measurements locked to the motion of the upstream moving bars have been used to analyze the effect of the incoming wakes on the suction side boundary layer response, which accounts for most of the profile loss generation. It is observed that the incoming wakes produce a temporal modulation of the boundary layer momentum thickness. This modulation appears to be connected to shedding of rotational flow from the recirculation bubble that develops in the suction side of high lift, low pressure turbine profiles. Furthermore, the momentum thickness reduction and subsequent increase that occurs after the wake passage appears to be related to the unsteady process leading to the recovery of the suction side recirculation bubble. The effect of the wake passage frequency and back surface adverse pressure gradient on the above described mechanisms is also investigated. Conclusions obtained can help understanding the unsteady response of modern low pressure turbine profiles operating in the low Reynolds number regime.

Author(s):  
Francesca Satta ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Claudia Schipani

Wake control by boundary layer suction has been applied to a high-lift low-pressure turbine blade with the intention of reducing the wake velocity defect, hence attenuating wake-blade interaction, and consequently the generation of tonal noise. The experimental investigation has been performed in a large scale linear turbine cascade at midspan. Two Reynolds number conditions (Re = 300000 and Re = 100000), representative of the typical operating conditions of the low pressure aeroengine turbines, have been analyzed. Boundary layer suction has been implemented through a slot placed in the rear part of the profile suction side. The suction rate has been varied in order to investigate its influence on the wake reduction. Mean velocity and Reynolds stress components in the blade to blade plane have been measured by means of a two-component crossed miniature hot-wire. The wake shed from the central blade has been investigated in several traverses in the direction normal to the camber line at the cascade exit. The traverses are located at distances ranging between 5 and 80% of the blade chord from the blade trailing edge. To get an overall estimate of the wake velocity defect reductions obtained by the application of boundary layer suction, the integral parameters of the wake have been also estimated. Moreover, spectra of the velocity fluctuations have been evaluated to get information on the unsteady behaviour of the wake flow when boundary layer suction is applied. The results obtained in the wake controlled by boundary layer suction have been compared with the results in the baseline profile wake at both Reynolds number conditions for the purpose of evaluating the control technique effectiveness. The removal of boundary layer through the slot in the rear part of the profile suction side has been proved to be very effective in reducing the wake shed from the profile. The results show that a reduction greater than 65% of the wake displacement and momentum thicknesses at Re = 300000, and a reduction greater than 75% at Re = 100000 can be achieved by removal of 1.5% and 1.8% of the single passage through flow, respectively.


Author(s):  
Xiao Qu ◽  
Yanfeng Zhang ◽  
Xingen Lu ◽  
Ge Han ◽  
Ziliang Li ◽  
...  

Periodic wakes affect not only the surface boundary layer characteristics of low-pressure turbine blades and profile losses but also the vortex structures of the secondary flow and the corresponding losses. Thus, understanding the physical mechanisms of unsteady interactions and the potential to eliminate secondary losses is becoming increasingly important for improving the performance of high-lift low-pressure turbines. However, few studies have focused on the unsteady interaction mechanism between periodic wakes and endwall secondary flow in low-pressure turbines. This paper verified the accuracy of computational fluid dynamics by comparing experimental results and those of the numerical predictions by taking a high-lift low-pressure turbine cascade as the research object. Discussion was focused on the interaction mechanisms between the upstream wakes and secondary flow within the high-lift low-pressure turbine. The results indicated that upstream wakes have both positive and negative effects on the endwall flow, where the periodic wakes can decrease significantly the size of the separation bubble, prevent the formation of secondary vorticity structures at relatively high Reynolds numbers (100,000 and 150,000), and reduce the cross-passage pressure gradient of cascade. In addition, periodic wakes can improve the cascade incidence characteristic in terms of reducing the overturning and underturning of the secondary flow at downstream of the cascade all of which are beneficial for decreasing the endwall secondary losses, whereas more endwall boundary layer is involved in the main flow passage due to the wake transport, resulting in increased strength of the secondary flow at low Reynolds number of 25,000 and 50,000. Compared with the results without wakes, the total pressure loss for unsteady condition at the cascade exit decreases by 2.7% and 6.1% at high Reynolds number of 100,000 and 150,000, respectively. However, the secondary loss at unsteady flow conditions increases at low Reynolds number of 25,000 and 50,000.


Author(s):  
Francesca Satta ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Claudia Schipani

The paper presents the results of an experimental investigation of the wake shed from a high-lift low-pressure turbine profile. Measurement campaigns have been carried out in a three-blade large-scale turbine linear cascade. The Reynolds number based on the chord length has been varied in the range 100000–500000, to differentiate the influence of the boundary layer separation on the wake development. Two Reynolds number conditions, representative of the typical working conditions of a low pressure aeroengine turbine, have been more extensively investigated. Mean velocity and Reynolds stress components within the wake shed from the central blade have been measured across the wake by means of a two-component crossed miniature hotwire probe. The measuring traverses were located at distances ranging between 2 and 100% of the blade chord from the central blade trailing edge. Moreover, wake integral parameters, at the two Reynolds conditions, have been evaluated and compared. Both velocity and total pressure results show a wider wake occurring at the lower Reynolds number, due to the separation affecting the suction side boundary layer. Furthermore, the momentum thickness has been found to be much higher at the lower Reynolds number, due to the higher losses related to the separation bubble occurring on the blade suction side. The Strouhal number associated with the vortex shedding seems to be influenced by the Reynolds number, due to the different conditions of the suction side boundary layers.


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


Author(s):  
Kevin Keadle ◽  
Mark McQuilling

High lift low pressure turbine airfoils have complex flow features that can require advanced modeling capabilities for accurate flow predictions. These features include separated flows and the transition from laminar to turbulent boundary layers. Recent applications of computational fluid dynamics based on the Reynolds-averaged Navier-Stokes formulation have included modeling for attached and separated flow transition mechanisms in the form of empirical correlations and two- or three-equation eddy viscosity models. This study uses the three-equation model of Walters and Cokljat [1] to simulate the flow around the Pack B and L2F low pressure turbine airfoils in a two-dimensional cascade arrangement at a Reynolds number of 25,000. This model includes a third equation for the development of pre-transitional laminar kinetic energy (LKE), and is an updated version of the Walters and Leylek [2] model. The aft-loaded Pack B has a nominal Zweifel loading coefficient of 1.13, and the front-loaded L2F has a nominal loading coefficient of 1.59. Results show the updated LKE model improves predicted accuracy of pressure coefficient and velocity profiles over its previous version as well as two-equation RANS models developed for separated and transitional flows. Transition onset behavior also compares favorably with experiment. However, the current model is not found suitable for wake total pressure loss predictions in two-dimensional simulations at extremely low Reynolds numbers due to the predicted coherency of suction side vortices generated in the separated shear layers which cause a local gain in wake total pressure.


Author(s):  
Wenhua Duan ◽  
Jian Liu ◽  
Weiyang Qiao

Abstract A numerical analysis of the effect of Mach number on the boundary layer development and aerodynamic performance of a high-lift, after loaded low pressure turbine blade is presented in this paper. The turbine blade is designed for the GTF engine and works in a low Reynolds number, high Mach number environment. Three different isentropic exit Mach numbers (0.14, 0.87 and 1.17) are simulated by large eddy simulation method, while the Reynolds number based on the axial chord length of the blade and the exit flow velocity is kept the same (1 × 105). The condition Mais,2 = 0.14 represents the lowspeeed wind tunnel environment which is usually used in the low pressure turbine investigation. The condition Mais,2 = 0.87 represents the design point of the turbine blade. The condition Mais,2 = 1.17 represents the severe environment when the shock wave shows up. A comparison of the boundary layer development is made and the total pressure loss results from the boundary layer is discussed.


Author(s):  
Matthias Kürner ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Jochen Gier ◽  
Andreas Fiala ◽  
...  

A two-stage low pressure axial turbine has been tested in cooperation between the Institute of Aircraft Propulsion Systems (ILA) and MTU Aero Engines GmbH (MTU). The experimental results taken in the Altitude Test Facility are used to assess blade row performance of vane 2 at mid height over a range of Reynolds numbers from as low as 35,000 up to 88,000. Both Mach and Reynolds similarity are preserved. Surface thin film gauges at midspan on vane 2 suction side are used to analyse the unsteady behaviour of the boundary layer. Unsteady data from area traverses downstream of vane 2 using X-hotfilm probes complement the analysis describing the unsteady wake evolution at mid height. The nature of the unsteady transitional low Reynolds number boundary layer is discussed.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Christian T. Wakelam ◽  
Martin Hoeger ◽  
Reinhard Niehuis

As part of the current research, three low pressure turbine (LPT) geometries—which were designed with a common pitch, axial chord, inlet angle, and exit Mach number and to create the same nominal level of turning—are compared. Each of the LPT cascades was investigated under a range of Reynolds numbers, exit Mach numbers, and under the influence of a moving bar wake generator. Profile static pressure distributions, wake traverses at 5% and 40% axial chord downstream of the trailing edge, and suction side boundary layer traverses were used to compare the performance of the three designs. The total pressure losses are strongly dependent on both the maximum velocity location as well as the diffusion on the suction surface. The importance of the behavior of the pressure surface boundary layer turned out to be negligible in comparison. Cases with equivalent operating Reynolds number and suction side diffusion level are compared in terms of the total pressure losses that are generated. It is shown that a relationship between loss and suction side maximum velocity location exists. An optimum suction side maximum velocity location depends on the Reynolds number, diffusion factor, and wake passing frequency.


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