Surface Thin Film Gauge Measurements in a Two-Stage Low Pressure Turbine at Low Reynolds Number

2012 ◽  
Author(s):  
Matthias Kürner ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Jochen Gier ◽  
Andreas Fiala ◽  
...  
Keyword(s):  
Thin Film ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Low Reynolds Number ◽  
Suction Side ◽  
Low Pressure ◽  
Test Facility ◽  
Two Stage ◽  
Low Reynolds ◽  
Aero Engines

A two-stage low pressure axial turbine has been tested in cooperation between the Institute of Aircraft Propulsion Systems (ILA) and MTU Aero Engines GmbH (MTU). The experimental results taken in the Altitude Test Facility are used to assess blade row performance of vane 2 at mid height over a range of Reynolds numbers from as low as 35,000 up to 88,000. Both Mach and Reynolds similarity are preserved. Surface thin film gauges at midspan on vane 2 suction side are used to analyse the unsteady behaviour of the boundary layer. Unsteady data from area traverses downstream of vane 2 using X-hotfilm probes complement the analysis describing the unsteady wake evolution at mid height. The nature of the unsteady transitional low Reynolds number boundary layer is discussed.

Unsteady Loss Production Mechanisms in Low Reynolds Number, High Lift, Low Pressure Turbine Profiles

2007 ◽  
Author(s):  
Benigno J. Lazaro ◽  
Ezequiel Gonzalez ◽  
Raul Vazquez
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Suction Side ◽  
Low Pressure ◽  
Momentum Thickness ◽  
High Lift ◽  
Recirculation Bubble ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
Production Mechanisms

The loss production mechanisms that occur in modern high lift, low pressure turbine profiles operating at low Reynolds numbers and subjected to periodic incoming wakes generated by an upstream located, moving bars mechanism, have been experimentally investigated. In particular, laser-Doppler and hot-wire anemometry have been used to obtain spatially and temporally resolved characterizations of the suction side boundary layer structure at the profile trailing edge. Phase measurements locked to the motion of the upstream moving bars have been used to analyze the effect of the incoming wakes on the suction side boundary layer response, which accounts for most of the profile loss generation. It is observed that the incoming wakes produce a temporal modulation of the boundary layer momentum thickness. This modulation appears to be connected to shedding of rotational flow from the recirculation bubble that develops in the suction side of high lift, low pressure turbine profiles. Furthermore, the momentum thickness reduction and subsequent increase that occurs after the wake passage appears to be related to the unsteady process leading to the recovery of the suction side recirculation bubble. The effect of the wake passage frequency and back surface adverse pressure gradient on the above described mechanisms is also investigated. Conclusions obtained can help understanding the unsteady response of modern low pressure turbine profiles operating in the low Reynolds number regime.

Influence of Inflow Turbulence and Distortion on a Two-Stage Low Pressure Axial Turbine at Low Reynolds Numbers

2016 ◽  
Author(s):  
Christian H. Schulze ◽  
Jan Habermann ◽  
Stephan Staudacher ◽  
Martin G. Rose ◽  
Udo Freygang
Keyword(s):  
Guide Vane ◽  
Suction Side ◽  
Low Pressure ◽  
Test Facility ◽  
Homogeneous Distribution ◽  
Two Stage ◽  
Nozzle Guide Vane ◽  
Inflow Turbulence ◽  
Aero Engines ◽  
Nozzle Guide

A two-stage low pressure turbine, developed by MTU Aero Engines AG (MTU), has been tested in the altitude test facility of the Institute for Aircraft Propulsion Systems (ILA) at Stuttgart University. The focus was on the change in the turbines behaviour to a rise in inflow turbulence levels and inflow distortion at flight conditions. Hence, the turbine flow with a clean inlet was compared to two cases with a built in turbulence grid prior to the first vane at a Reynolds number of 75,000. Data was collected in the inflow and inside the turbine using radial and area probe traverses. The observed rise in inflow turbulence level and the inflow distortion impacted the first turbine nozzle guide vane. Static pressure tappings and thin film gauges show changes in separation as well as transition location on the vane’s suction side. Five hole probe and 3D hot film probe measurements show distinct changes in secondary flow patterns as well as nozzle guide vane wakes. The changes lead to a higher blade row efficiency and a more homogeneous distribution of turbulence intensity at stator exit.

Unsteady flow mechanism of the integrated aggressive inter-turbine duct in low Reynolds number condition

2020 ◽  
Vol 234 (9) ◽  
pp. 1507-1517
Author(s):  
Hongrui Liu ◽  
Jun Liu ◽  
Qiang Du ◽  
Guang Liu ◽  
Pei Wang
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Unsteady Flow ◽  
Low Reynolds Number ◽  
Low Pressure ◽  
Tip Clearance ◽  
Surface Boundary ◽  
Suction Surface ◽  
Low Pressure Turbine ◽  
Low Reynolds

Aggressive inter-turbine duct, which has ultra-high bypass ratio and ultra-short axial length, is widely applied in the modern turbofan engine because it can reduce engine weight and improve low-pressure rotor dynamic characteristics. However, the aggressive inter-turbine duct that has swirling flow, wake, shock, and tip clearance leakage flow of upstream high-pressure turbine, and even has structs in its flow channel, is liable to separate, especially in high-altitude low Reynolds number (Re) condition. In addition, its downstream low-pressure turbine is on the edge of separation too. In this paper, an integrated aggressive inter-turbine duct embedded with wide-chord low-pressure turbine nozzle is adopted to eliminate the aggressive inter-turbine duct's end-wall separation. Since there are many studies on suppressing the blade suction surface's separation by upstream wake, in this study inherent wake is utilized to suppress the boundary layer separation on low-pressure turbine nozzle's suction surface in the integrated aggressive inter-turbine duct. The paper studies the unsteady flow mechanisms of the integrated aggressive inter-turbine duct (especially the separation and transition mechanisms of low-pressure turbine nozzle's suction surface boundary layer) by the computatioinal simulation method.

Effects of periodic wakes on the endwall secondary flow in high-lift low-pressure turbine cascades at low Reynolds numbers

2017 ◽  
Vol 233 (1) ◽  
pp. 354-368 ◽  
Author(s):  
Xiao Qu ◽  
Yanfeng Zhang ◽  
Xingen Lu ◽  
Ge Han ◽  
Ziliang Li ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Secondary Flow ◽  
Low Reynolds Number ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
High Lift ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
High Reynolds

Periodic wakes affect not only the surface boundary layer characteristics of low-pressure turbine blades and profile losses but also the vortex structures of the secondary flow and the corresponding losses. Thus, understanding the physical mechanisms of unsteady interactions and the potential to eliminate secondary losses is becoming increasingly important for improving the performance of high-lift low-pressure turbines. However, few studies have focused on the unsteady interaction mechanism between periodic wakes and endwall secondary flow in low-pressure turbines. This paper verified the accuracy of computational fluid dynamics by comparing experimental results and those of the numerical predictions by taking a high-lift low-pressure turbine cascade as the research object. Discussion was focused on the interaction mechanisms between the upstream wakes and secondary flow within the high-lift low-pressure turbine. The results indicated that upstream wakes have both positive and negative effects on the endwall flow, where the periodic wakes can decrease significantly the size of the separation bubble, prevent the formation of secondary vorticity structures at relatively high Reynolds numbers (100,000 and 150,000), and reduce the cross-passage pressure gradient of cascade. In addition, periodic wakes can improve the cascade incidence characteristic in terms of reducing the overturning and underturning of the secondary flow at downstream of the cascade all of which are beneficial for decreasing the endwall secondary losses, whereas more endwall boundary layer is involved in the main flow passage due to the wake transport, resulting in increased strength of the secondary flow at low Reynolds number of 25,000 and 50,000. Compared with the results without wakes, the total pressure loss for unsteady condition at the cascade exit decreases by 2.7% and 6.1% at high Reynolds number of 100,000 and 150,000, respectively. However, the secondary loss at unsteady flow conditions increases at low Reynolds number of 25,000 and 50,000.

The Effect of Pulsed Blowing on the Boundary Layer of a Highly Loaded Low Pressure Turbine Blade

2013 ◽  
Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Mach Number ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Trailing Edge ◽  
Low Pressure Turbine ◽  
Wide Range ◽  
Highly Loaded

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.

Numerical Simulation of Turbine Blade Boundary Layer and Heat Transfer and Assessment of Turbulence Models

1997 ◽  
Vol 119 (4) ◽  
pp. 794-801 ◽  
Author(s):  
J. Luo ◽  
B. Lakshminarayana
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Low Reynolds Number ◽  
Turbulence Models ◽  
Navier Stokes ◽  
Bypass Transition ◽  
Boundary Layer Development ◽  
Low Reynolds ◽  
Layer Development

The boundary layer development and convective heat transfer on transonic turbine nozzle vanes are investigated using a compressible Navier–Stokes code with three low-Reynolds-number k–ε models. The mean-flow and turbulence transport equations are integrated by a four-stage Runge–Kutta scheme. Numerical predictions are compared with the experimental data acquired at Allison Engine Company. An assessment of the performance of various turbulence models is carried out. The two modes of transition, bypass transition and separation-induced transition, are studied comparatively. Effects of blade surface pressure gradients, free-stream turbulence level, and Reynolds number on the blade boundary layer development, particularly transition onset, are examined. Predictions from a parabolic boundary layer code are included for comparison with those from the elliptic Navier–Stokes code. The present study indicates that the turbine external heat transfer, under real engine conditions, can be predicted well by the Navier–Stokes procedure with the low-Reynolds-number k–ε models employed.

Experimental and Numerical Investigation of Transition Effects on a Low Reynolds Number Airfoil

2017 ◽  
Author(s):  
Michael J. Collison ◽  
Peter X. L. Harley ◽  
Domenico di Cugno
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Separation Bubble ◽  
Low Reynolds Number ◽  
Flow Visualisation ◽  
Transition Model ◽  
Laminar Separation ◽  
Oil Flow ◽  
Low Reynolds ◽  
Low Reynolds Number Airfoil

Low speed, small scale turbomachinery operates at low Reynolds number with transition phenomena occurring. In small consumer product applications, high efficiency and low noise are key performance metrics. Transition behaviour will partly determine the state of the boundary layer at the trailing edge; whether it is laminar, turbulent or separated impacts aerodynamic and acoustic performance. This study aimed to evaluate a commercially available CFD transition model on a low Reynolds number Eppler E387 airfoil and identify whether it was able to correctly model the boundary layer transition, and at what expense. CFD was carried out utilising the ANSYS Shear Stress Transport (SST) k-ω γ-Reθ transition model. The CFD progressed from 2D in Fluent v150, through to single cell thickness 3D (pseudo 2D) in CFX v172. An Eppler E387 low Reynolds number airfoil, for which experimental data was readily available from literature at Re = 200,000 was used as the validation case for the CFD, with results computed at numerous incidence angles and mesh densities. Additionally, experimental surface oil flow visualisation was undertaken in a wind tunnel using a scaled E387 airfoil for the zero incidence case at Re = 50,000. The flow visualisation exhibited the expected key features of transition in the breakdown of the boundary layer from laminar to turbulent, and was used as a validation case for the CFD transition model. The comparison between the results from the CFD transition model and the experimental data from literature suggested varying levels of agreement based on the mesh density and CFD solver in the starting location of the laminar separation bubble, with higher disparity for the position of the reattachment point. Whether 2D or 3D, the prediction accuracy was seen to worsen at high incidence angles. Finally, the location of the laminar separation bubble between CFD and oil flow visualisation had good agreement and a set of guidelines on the mesh parameters which can be applied to low Reynolds number turbomachinery simulations was determined.

Low Pressure Turbine Lapse Rate Study: CFD Model vs. Rig Data

2002 ◽  
Author(s):  
J.-S. Liu ◽  
M. L. Celestina ◽  
G. B. Heitland ◽  
D. B. Bush ◽  
M. L. Mansour ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Fluid Dynamic ◽  
Low Reynolds Number ◽  
Low Pressure ◽  
Lapse Rate ◽  
Bypass Transition ◽  
Blade Row ◽  
Low Reynolds ◽  
Lp Turbine

As an aircraft engine operates from sea level take-off (SLTO) to altitude cruise, the low pressure (LP) turbine Reynolds number decreases. As Reynolds number is reduced the condition of the airfoil boundary layer shifts from bypass transition to separated flow transition. This can result in a significant loss. The LP turbine performance fall-off from SLTO to altitude cruise, due to the loss increase with reduction in Reynolds number, is referred to as a lapse rate. A considerable amount of research in recent years has been focused on understanding and reducing the loss associated with the low Reynolds number operation. A recent 3-1/2 stage LP turbine design completed a component rig test program at Honeywell. The turbine rig test included Reynolds number variation from SLTO to altitude cruise conditions. While the rig test provides detailed inlet and exit condition measurements, the individual blade row effects are not available. Multi-blade row computational fluid dynamics (CFD) analysis is used to complement the rig data by providing detailed flow field information through each blade row. A multi-blade row APNASA model was developed and solutions were obtained at the SLTO and altitude cruise rig conditions. The APNASA model predicts the SLTO to altitude lapse rate within 0.2 point compared to the rig data. The global agreement verifies the modeling approach and provides a high confidence level in the blade row flow field predictions. Additional Reynolds number investigation with APNASA will provide guidance in the LP turbine Reynolds number research areas to reduce lapse rate. To accurately predict the low Reynolds number flow in the LP turbine is a challenging task for any computational fluid dynamic (CFD) code. The purpose of this study is to evaluate the capability of a CFD code, APNASA, to predict the sensitivity of the Reynolds number in LP turbines.

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