GT Inlet Air Boosting and Cooling Coupled With Cold Thermal Storage in Combined Cycle Power Plants

Author(s):  
Nicola Palestra ◽  
Giovanna Barigozzi ◽  
Antonio Perdichizzi

Investigation results of compressor inlet air boosting and cooling, applied to combined cycle power plants, are presented and discussed. Gas turbine performances may be reduced by site altitude and inlet losses due to air ducts and filters. Increasing inlet pressure by fans allows the restoring of gas turbine power output and efficiency at least to ISO reference conditions. Coupling such a system with inlet air cooling may completely suppress the temperature increase given by inlet air compression and the pressure losses through air coils as well; therefore, by this way, a further increase of electric energy production can be achieved. An in-house simulation code, developed for evaluating inlet air cooling system performance by cool thermal storage, has been adapted in order to also simulate off-design behaviour of boosting applied to combined cycle plants. A 127 MW reference power plant, operating in the Italian scenario, has been considered. Inlet pressure increase has been evaluated with and without inlet cooling, and in comparison with inlet cooling solution alone. Both thermodynamic and economical results have been analyzed. A parametric analysis on both system sizing parameters has been carried out. Best solution was found in coupling boosting to inlet cooling system through cool thermal storage; it produced an important increase in electric energy production. Location site influence on investment pay-back proved to be less important compared to the solution with inlet air cooling system alone.

2015 ◽  
Vol 76 ◽  
pp. 449-461 ◽  
Author(s):  
Mehdi A. Ehyaei ◽  
Mojtaba Tahani ◽  
Pouria Ahmadi ◽  
Mohammad Esfandiari

Author(s):  
Nicola Palestra ◽  
Giovanna Barigozzi ◽  
Antonio Perdichizzi

The paper presents the results of an investigation on inlet air cooling systems based on cool thermal storage, applied to combined cycle power plants. Such systems provide a significant increase of electric energy production in the peak hours; the charge of the cool thermal storage is performed instead during the night time. The inlet air cooling system also allows the plant to reduce power output dependence on ambient conditions. A 127MW combined cycle power plant operating in the Italian scenario is the object of this investigation. Two different technologies for cool thermal storage have been considered: ice harvester and stratified chilled water. To evaluate the performance of the combined cycle under different operating conditions, inlet cooling systems have been simulated with an in-house developed computational code. An economical analysis has been then performed. Different plant location sites have been considered, with the purpose to weigh up the influence of climatic conditions. Finally, a parametric analysis has been carried out in order to investigate how a variation of the thermal storage size affects the combined cycle performances and the investment profitability. It was found that both cool thermal storage technologies considered perform similarly in terms of gross extra production of energy. Despite this, the ice harvester shows higher parasitic load due to chillers consumptions. Warmer climates of the plant site resulted in a greater increase in the amount of operational hours than power output augmentation; investment profitability is different as well. Results of parametric analysis showed how important the size of inlet cooling storage may be for economical results.


2018 ◽  
Vol 225 ◽  
pp. 01020
Author(s):  
Thamir K. Ibrahim ◽  
Mohammed K. Mohammed ◽  
Omar I. Awad ◽  
Rizalman Mamat ◽  
M. Kh Abdolbaqi

A basic goal of operation management is to successfully complete the life cycle of power systems, with optimum output against minimal input. This document intends calculating both, the performance and the life cycle cost of a gas turbine fitted with an inlet air cooling mechanism. Correspondingly, both a thermodynamic and an economic model are drawn up, to present options towards computing the cooling loads and the life cycle costs. The primary observations indicate that around 120MWh of power is derived from gas turbine power plants incorporating the cooling mechanism, compared to 96.6 MWh for units without the mechanism, while the life cycle cost is lower for units incorporating the cooling process. This indicates benefits in having the mechanism incorporated in the architecture of a gas turbine.


Author(s):  
Hiroyuki Yamazaki ◽  
Yoshiaki Nishimura ◽  
Masahiro Abe ◽  
Kazumasa Takata ◽  
Satoshi Hada ◽  
...  

Tohoku Electric Power Company, Inc. (Tohoku-EPCO) has been adopting cutting-edge gas turbines for gas turbine combined cycle (GTCC) power plants to contribute for reduction of energy consumption, and making a continuous effort to study the next generation gas turbines to further improve GTCC power plants efficiency and flexibility. Tohoku-EPCO and Mitsubishi Hitachi Power Systems, Ltd (MHPS) developed “forced air cooling system” as a brand-new combustor cooling system for the next generation GTCC system in a collaborative project. The forced air cooling system can be applied to gas turbines with a turbine inlet temperature (TIT) of 1600deg.C or more by controlling the cooling air temperature and the amount of cooling air. Recently, the forced air cooling system verification test has been completed successfully at a demonstration power plant located within MHPS Takasago Works (T-point). Since the forced air cooling system has been verified, the 1650deg.C class next generation GTCC power plant with the forced air cooling system is now being developed. Final confirmation test of 1650deg.C class next generation GTCC system will be carried out in 2020.


Author(s):  
Hyun Min Kwon ◽  
Jeong Ho Kim ◽  
Tong Seop Kim

The gas turbine combined cycle is the most mature and efficient power generation system. While enhancing design performance continuously, a parallel effort to make up for the shortcomings of the gas turbine should be pursued. The most critical drawback is the large power loss in hot season when electricity demand is usually the highest. Therefore, it is important to implement an effective power boosting measure in gas turbine based power plants, especially in areas where the annual average temperature is much higher than the standard design ambient temperature. The simplest method in general is to reduce the gas turbine inlet air temperature by any means. Several schemes are commercially available, such as mechanical chilling, evaporative cooling, inlet fogging and absorption chilling. All of them have merits and demerits, either thermodynamically and economically. In this study, we focused our interest on the absorption chilling method. Theoretically, absorption chilling provides as much cooling effect (air temperature reduction) as the mechanical chilling, while electric power consumption is negligibly small. A distinct feature of an absorption chiller in contrast to a mechanical chiller is that thermal energy (heat) is needed to drive the chilling system. In this research, we propose an innovative idea of making the independent heat supply unnecessary. The new method provides simultaneous cooling of the turbine coolant and the inlet air using an absorption chiller. The inlet cooling and coolant precooling boost the gas turbine power synergistically. We predicted the system performance using cycle simulation and compared it with that of the conventional mechanical cooling system.


Author(s):  
Mirko Morini ◽  
Michele Pinelli ◽  
Pier Ruggero Spina

Integrated Gasification Combined Cycles (IGCCs) are energy systems mainly composed of a gasifier and a combined cycle power plant. Since the gasification process usually requires oxygen as the oxidant, the plant also has an Air Separation Unit (ASU). Moreover, a producer gas cleaner unit is always present between the gasifier and the gas turbine. Since these plants are based on gas-steam combined cycle power plants they suffer from a reduction in performance when ambient temperature increases. In this paper, an innovative system for power augmentation in IGCC plants is presented. The system is based on gas turbine inlet air cooling by means of liquid nitrogen spray. In fact, nitrogen is a product of the ASU, but is not always exploited. In the proposed plant, the nitrogen is first chilled and liquefied and then it can be used for inlet air cooling or stored for a postponed use. This system is not characterized by the limits of water evaporative cooling (where the lower temperature is limited by air saturation) and refrigeration cooling (where the effectiveness is limited by pressure drop in the heat exchanger). A thermodynamic model of the system is built by using a commercial code for the simulation of energy conversion systems. A sensitivity analysis on the main parameters (e.g. ambient air temperature, inlet air temperature difference, etc.) is presented. Finally the model is used to study the capabilities of the system by imposing the real temperature profiles of different sites for a whole year.


Author(s):  
Nicola Palestra ◽  
Giovanna Barigozzi ◽  
Antonio Perdichizzi

The paper presents the results of an investigation on inlet air cooling systems based on cool thermal storage, applied to combined cycle power plants. Such systems provide a significant increase of electric energy production in the peak hours; the charge of the cool thermal storage is performed instead during night time. The inlet air cooling system also allows the plant to reduce power output dependence on ambient conditions. A 127 MW combined cycle power plant operating in the Italian scenario is the object of this investigation. Two different technologies for cool thermal storage have been considered: ice harvester and stratified chilled water. To evaluate the performance of the combined cycle under different operating conditions, inlet cooling systems have been simulated with an in-house developed computational code. An economical analysis has been then performed. Different plant location sites have been considered, with the purpose to weigh up the influence of climatic conditions. Finally, a parametric analysis has been carried out in order to investigate how a variation of the thermal storage size affects the combined cycle performances and the investment profitability. It was found that both considered cool thermal storage technologies perform similarly in terms of gross extra-production of energy. Despite to that, ice harvester shows higher parasitic load due to chillers consumptions. Warmer climates of plant site resulted to increase more the amount of operational hours than power output augmentation; investment profitability is different as well. Results of parametric analysis showed how important may be, for economical results, the size of inlet cooling storage.


Author(s):  
Paul Shaw ◽  
Farshid Zabihian ◽  
Alan S. Fung

This paper presents results of the combined cycle power plant (CCPP) modeling when the ambient temperature is varying. The model of the CCPP was developed using a gas turbine and a heat recovery steam generator (HRSG) models that had been already developed and validated. The model of the components was developed based on an actual existing power plant and then the operational data of the power plant was used to validate the model. The results of running the model for various ambient temperatures demonstrated that the performance of the gas turbine part of the cycle was heavily affected by the changes in the ambient temperature, particularly the output power of the gas turbines. However, the performance of the steam cycle was almost untouched by the changes of ambient temperature. This suggests that operation of the CCPP is more stable than stand-alone gas turbine in hot summer days especially if the cycle is not equipped with an inlet air cooling system.


Author(s):  
Hiwa Khaledi ◽  
Roozbeh Zomorodian ◽  
Mohammad Bagher Ghofrani

Gas turbine performances are directly related to site conditions. The use of gas turbines in combined gas-steam power plants, also applied to cogeneration, increases such dependence. In recent years, inlet air cooling systems have been introduced to control air temperature at compressor inlet, resulting in an increase in plant power and efficiency. In this paper, the dependence of outside conditions for a simple gas turbine and a combined cycle plant is studied, using absorption chiller as inlet air cooling system. We used, as case study, a simple plant equipped with one frame E gas turbine and a combined cycle with a two pressure level heat recovery steam generator (HRSG). It was found that inlet air cooling with absorption chiller has great positive influence on power and less on efficiency of the gas turbine plant. Two steam sources (External and Internal) have been considered for chiller. External source has large positive influence on power but keep the efficiency of the combined cycle unchanged, while internal source causes a reduction in steam turbine mass flow. Consequently power production and efficiency of the combined cycle decrease. This reduction is lower in mid temperature (25 to 35°C) but higher in high temperature (35 to 45°C). Inlet cooling would result in lowering turbine exhaust temperature, thus decreasing the efficiency of HRSG.


Author(s):  
Motoaki Utamura ◽  
Yoshio Nishimura ◽  
Akira Ishikawa ◽  
Nobuo Ando

A cost estimate method is presented, which enables to compare inlet air cooling system for power enhancement of combustion turbine with other power generation system. A new energy conversion index is developed which arranges system design parameters in a dimensionless form and also exhibits running cost. It is suggested that the inlet air cooling system is equivalent to simple cycle or pumped storage in view of the dimensionless running cost. Next, a cost diagram relating capital cost to power generation cost is presented also in non-dimensional form, which could provide a measure to examine investment worth for a power producer. Moreover, cooling effectiveness as function of cooled inlet air temperature is investigated using specific thermal energy. It is revealed that cooling beyond dew point requires a larger thermal energy per electric energy produced and thus less economical unless the price of electricity depends on electricity demand.


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