A New Sensor Diagnostic Technique Applied to a Micro Gas Turbine Rig

2012 ◽  
Author(s):  
Andrea Tipa ◽  
Alessandro Sorce ◽  
Matteo Pascenti ◽  
Alberto Traverso
Keyword(s):  
Steady State ◽  
Statistical Model ◽  
Gas Turbine ◽  
Measurement Errors ◽  
Combined Cycle ◽  
Model Approximation ◽  
Operating Life ◽  
Steady State Condition ◽  
Micro Gas Turbine ◽  
The Impact

This paper describes the development and testing of a new algorithm to identify faulty sensors, based on a statistical model using quantitative statistical process history. Two different mathematical models were used and the results were analyzed to highlight the impact of model approximation and random error. Furthermore, a case study was developed based on a real micro gas turbine facility, located at the University of Genoa. The diagnostic sensor algorithm aims at early detection of measurement errors such as drift, bias, and accuracy degradation (increase of noise). The process description is assured by a database containing the measurements selected under steady state condition and without faults during the operating life of the plant. Using an invertible statistical model and a combinatorial approach, the algorithm is able to identify sensor fault. This algorithm could be applied to plants in which historical data are available and quasi steady state conditions are common (e.g. Nuclear, Coal Fired, Combined Cycle).

Combined Cycle Powerplant Cost Sensitivity Analysis

2021 ◽  
Author(s):  
Pugalenthi Nanadagopal ◽  
Animesh Pandey ◽  
Manjunath More ◽  
Pertik Kamboj
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Combined Cycle ◽  
Maintenance Cost ◽  
Combine Cycle Power Plant ◽  
Manufacturing Companies ◽  
Levelized Cost Of Electricity ◽  
Combine Cycle ◽  
Electrical Generation ◽  
The Impact

Abstract In Gas turbine-based combined cycle power plant market, the customer conducts an economic evaluation of competitive products to decide their buying option. There are different methods to calculate the economics of a power plant like Levelized cost of electricity (LCOE), Net present value (NPV) and payback period. LCOE methodology is commonly used for lifecycle cost analyses for combine cycle power plant that covers cost details of the plant and plant performance over the complete lifetime of a power plant from construction to retiring. Typically, it includes a combine cycle power plant ownership costs (Total plant cost and operating & maintenance cost) and combine cycle power output and efficiency. This LCOE method is helpful to compare power generation system that use similar technologies. This paper encompasses the LCOE calculation method, assumptions & approach to analyze the impact of key parameters of the electrical generation cost. They key parameters includes combine cycle output, combine cycle efficiency, fuel cost, annual operating hours, capital charge factor, annual operating hours, power plant life, discount rate, nominal escalation rate, operating & maintenance cost. This paper analyses result will provide insights to the customer & Gas turbine-based OEM (Own Equipment Manufacturing) companies to focus on different area/parameters to reduce the unit cost of generating electricity.

Gas Turbine Combined Cycle With CO2-Capture Using Auto-Thermal Reforming of Natural Gas

2000 ◽  
Author(s):  
Thormod Andersen ◽  
Hanne M. Kvamsdal ◽  
Olav Bolland
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Process Integration ◽  
Combined Cycle ◽  
Co2 Removal ◽  
Gas Turbine Combustor ◽  
Chemical Absorption ◽  
Fuel Gas ◽  
The Impact ◽  
Water Gas

A concept for capturing and sequestering CO2 from a natural gas fired combined cycle power plant is presented. The present approach is to decarbonise the fuel prior to combustion by reforming natural gas, producing a hydrogen-rich fuel. The reforming process consists of an air-blown pressurised auto-thermal reformer that produces a gas containing H2, CO and a small fraction of CH4 as combustible components. The gas is then led through a water gas shift reactor, where the equilibrium of CO and H2O is shifted towards CO2 and H2. The CO2 is then captured from the resulting gas by chemical absorption. The gas turbine of this system is then fed with a fuel gas containing approximately 50% H2. In order to achieve acceptable level of fuel-to-electricity conversion efficiency, this kind of process is attractive because of the possibility of process integration between the combined cycle and the reforming process. A comparison is made between a “standard” combined cycle and the current process with CO2-removal. This study also comprise an investigation of using a lower pressure level in the reforming section than in the gas turbine combustor and the impact of reduced steam/carbon ratio in the main reformer. The impact on gas turbine operation because of massive air bleed and the use of a hydrogen rich fuel is discussed.

Experimental Investigation of the Impact of Biogas on a 3 kW Micro Gas Turbine FLOX®-Based Combustor

2020 ◽  
Author(s):  
Hannah Seliger-Ost ◽  
Peter Kutne ◽  
Jan Zanger ◽  
Manfred Aigner
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Waste Heat ◽  
Electrical Power ◽  
Atmospheric Conditions ◽  
Micro Gas Turbine ◽  
Fuel Mixtures ◽  
Carbon Dioxide Co2 ◽  
Electrical Power Output ◽  
The Impact

Abstract The use of biogas has currently two disadvantages. Firstly, processing biogas to natural gas quality for feeding into the natural gas grid is a rather energy consuming process. Secondly, the conversion into electricity directly in biogas plants produces waste heat, which largely cannot be used. Therefore, a feed-in of the desulfurized and dry biogas to local biogas grids would be preferable. Thus, the biogas could be used directly at the end consumer for heat and power production. As biogas varies in its methane (CH4) and carbon dioxide (CO2) content, respectively, this paper studies the influence of different biogas mixtures compared to natural gas on the combustion in a FLOX®-based six nozzle combustor. The single staged combustor is suitable for the use in a micro gas turbine (MGT) based combined heat and power (CHP) system with an electrical power output of 3 kW. The combustor is studied in an optically accessible atmospheric test rig, as well as integrated into the MGT system. This paper focuses on the influence of the admixture of CO2 to natural gas on the NOX and CO emissions. Furthermore, at atmospheric conditions the shape and location of the heat release zone is investigated using OH* chemiluminescence (OH* CL). The combustor could be stably operated in the MGT within the complete stationary operating range with all fuel mixtures.

Short-Term Optimization of a Combined Cycle Power Plant Integrated With an Inlet Air Conditioning Unit

2020 ◽  
Author(s):  
Weimar Mantilla ◽  
José García ◽  
Rafael Guédez ◽  
Alessandro Sorce
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Air Conditioning ◽  
Combined Cycle ◽  
Plant Performance ◽  
Mixed Integer ◽  
Environmental Load ◽  
Turbine Inlet ◽  
The Impact

Abstract Under new scenarios with high shares of variable renewable electricity, combined cycle gas turbines (CCGT) are required to improve their flexibility, in terms of ramping capabilities and part-load efficiency, to help balance the power system. Simultaneously, liberalization of electricity markets and the complexity of its hourly price dynamics are affecting the CCGT profitability, leading the need for optimizing its operation. Among the different possibilities to enhance the power plant performance, an inlet air conditioning unit (ICU) offers the benefit of power augmentation and “minimum environmental load” (MEL) reduction by controlling the gas turbine inlet temperature using cold thermal energy storage and a heat pump. Consequently, an evaluation of a CCGT integrated with this inlet conditioning unit including a day-ahead optimized operation strategy was developed in this study. To establish the hourly dispatch of the power plant and the operation mode of the inlet conditioning unit to either cool down or heat up the gas turbine inlet air, a mixed-integer linear optimization (MILP) was formulated using MATLAB, aiming to maximize the operational profit of the plant within a 24-hours horizon. To assess the impact of the proposed unit operating under this dispatch strategy, historical data of electricity and natural gas prices, as well as meteorological data and CO2 emission allowances price, have been used to perform annual simulations of a reference power plant located in Turin, Italy. Furthermore, different equipment capacities and parameters have been investigated to identify trends of the power plant performance. Lastly, a sensitivity analysis on market conditions to test the control strategy response was also considered. Results indicate that the inlet conditioning unit, together with the dispatch optimization, increases the power plant’s operational profit by achieving a wider operational range, particularly important during peak and off-peak periods. For the specific case study, it is estimated that the net present value of the CCGT integrated with the ICU is 0.5% higher than the power plant without the unit. In terms of technical performance, results show that the unit reduces the minimum environmental load by approximately 1.34% and can increase the net power output by 0.17% annually.

Technology Considerations for Optimizing IGCC Plant Performance

1993 ◽  
Author(s):  
James C. Corman ◽  
Douglas M. Todd
Keyword(s):  
Gas Turbine ◽  
System Integration ◽  
Combined Cycle ◽  
Plant Performance ◽  
Integrated Gasification Combined Cycle ◽  
Gas Combustion ◽  
Commercial Viability ◽  
Technical Innovations ◽  
Integrated Gasification ◽  
The Impact

The integrated gasification combined cycle (IGCC) concept is gaining acceptance as the Clean Coal technology with the best potential for continued improvement in performance and continued reduction in capital cost. In large part this potential will be realized by optimizing the integration of power generation and fuel conversion subsystems and by exploiting advances in gas turbine technology. This paper discusses the impact that technology advances in the gas turbine combined cycle are having on the commercial viability of the IGCC concept. Technical innovations in such areas as coal gas combustion, plant control, and system integration will ensure that IGCC technology will continue to advance well into the future.

Risk-Based Assessment of Unplanned Outage Events and Costs for Combined-Cycle-Plants

2012 ◽  
Author(s):  
Dale Grace ◽  
Thomas Christiansen
Keyword(s):  
Power Systems ◽  
Gas Turbine ◽  
Cash Flow ◽  
Gas Turbines ◽  
Operational Reliability ◽  
Combined Cycle ◽  
Maintenance Costs ◽  
Wide Range ◽  
Turbine Equipment ◽  
The Impact

Unexpected outages and maintenance costs reduce plant availability and can consume significant resources to restore the unit to service. Although companies may have the means to estimate cash flow requirements for scheduled maintenance and on-going operations, estimates for unplanned maintenance and its impact on revenue are more difficult to quantify, and a large fleet is needed for accurate assessment of its variability. This paper describes a study that surveyed 388 combined-cycle plants based on 164 D/E-class and 224 F-class gas turbines, for the time period of 1995 to 2009. Strategic Power Systems, Inc. (SPS®), manager of the Operational Reliability Analysis Program (ORAP®), identified the causes and durations of forced outages and unscheduled maintenance and established overall reliability and availability profiles for each class of plant in 3 five-year time periods. This study of over 3,000 unit-years of data from 50 Hz and 60 Hz combined-cycle plants provides insight into the types of events having the largest impact on unplanned outage time and cost, as well as the risks of lost revenue and unplanned maintenance costs which affect plant profitability. Outage events were assigned to one of three subsystems: the gas turbine equipment, heat recovery steam generator (HRSG) equipment, or steam turbine equipment, according to the Electric Power Research Institute’s Equipment Breakdown Structure (EBS). Costs to restore the unit to service for each main outage cause were estimated, as were net revenues lost due to unplanned outages. A statistical approach to estimated costs and lost revenues provides a risk-based means to quantify the impact of unplanned events on plant cash flow as a function of class of gas turbine, plant subsystem, and historical timeframe. This statistical estimate of the costs of unplanned outage events provides the risk-based assessment needed to define the range of probable costs of unplanned events. Results presented in this paper demonstrate that non-fuel operation and maintenance costs are increased by roughly 8% in a typical combined-cycle power plant due to unplanned maintenance events, but that a wide range of costs can occur in any single year.

Experimental Investigation of the Performance of a Micro Gas Turbine Fueled With Mixtures of Natural Gas and Biogas

2013 ◽  
Author(s):  
Homam Nikpey ◽  
Mohsen Assadi ◽  
Peter Breuhaus
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Co2 Emissions ◽  
Fuel Mixture ◽  
Combined Heat And Power ◽  
Test Rig ◽  
Heating Value ◽  
Micro Gas Turbine ◽  
Fuel Mixtures ◽  
The Impact

Previously published studies have addressed modifications to the engines when operating with biogas, i.e. a low heating value (LHV) fuel. This study focuses on mapping out the possible biogas share in a fuel mixture of biogas and natural gas in micro combined heat and power (CHP) installations without any engine modifications. This contributes to a reduction in CO2 emissions from existing CHP installations and makes it possible to avoid a costly upgrade of biogas to the natural gas quality as well as engine modifications. Moreover, this approach allows the use of natural gas as a “fallback” solution in the case of eventual variations of the biogas composition and or shortage of biogas, providing improved availability. In this study, the performance of a commercial 100kW micro gas turbine (MGT) is experimentally evaluated when fed by varying mixtures of natural gas and biogas. The MGT is equipped with additional instrumentation, and a gas mixing station is used to supply the demanded fuel mixtures from zero biogas to maximum possible level by diluting natural gas with CO2. A typical biogas composition with 0.6 CH4 and 0.4 CO2 (in mole fraction) was used as reference, and corresponding biogas content in the supplied mixtures was computed. The performance changes due to increased biogas share were studied and compared with the purely natural gas fired engine. This paper presents the test rig setup used for the experimental activities and reports results, demonstrating the impact of burning a mixture of biogas and natural gas on the performance of the MGT. Comparing with when only natural gas was fired in the engine, the electrical efficiency was almost unchanged and no significant changes in operating parameters were observed. It was also shown that burning a mixture of natural gas and biogas contributes to a significant reduction in CO2 emissions from the plant.

Research on the Combined Cycle of a Biogas Micro Gas Turbine and an Organic Rankine Cycle

2019 ◽  
Vol 13 (5) ◽  
pp. 683-689
Author(s):  
Zheng Jian ◽  
Feng Zheng-Jiang ◽  
Wang Jian ◽  
Wang Yan ◽  
Li Xin-Yi ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Combined Cycle ◽  
Micro Gas Turbine

scholarly journals Design and Experimental Validation of a Supersonic Concentric Micro Gas Turbine

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Gabriel Vézina ◽  
Hugo Fortier-Topping ◽  
François Bolduc-Teasdale ◽  
David Rancourt ◽  
Mathieu Picard ◽  
...  
Keyword(s):  
Steady State ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Structural Model ◽  
Structural Integrity ◽  
Turbine Blades ◽  
External Diameter ◽  
Impulse Turbine ◽  
Micro Gas Turbine ◽  
Steady State Operation

This paper presents the design and experimental results of a new micro gas turbine architecture exploiting counterflow within a single supersonic rotor. This new architecture, called the supersonic rim-rotor gas turbine (SRGT), uses a single rotating assembly incorporating a central hub, a supersonic turbine rotor, a supersonic compressor rotor, and a rim-rotor. This SRGT architecture can potentially increase engine power density while significantly reducing manufacturing costs. The paper presents the preliminary design of a 5 kW SRGT prototype having an external diameter of 72.5 mm and rotational speed of 125,000 rpm. The proposed aerodynamic design comprises a single stage supersonic axial compressor, with a normal shock in the stator, and a supersonic impulse turbine. A pressure ratio of 2.75 with a mass flow rate of 130 g/s is predicted using a 1D aerodynamic model in steady state. The proposed combustion chamber uses an annular reverse-flow configuration, using hydrogen as fuel. The analytical design of the combustion chamber is based on a 0D model with three zones (primary, secondary, and dilution), and computational fluid dynamics (CFD) simulations are used to validate the analytical model. The proposed structural design incorporates a unidirectional carbon-fiber-reinforced polymer rim-rotor, and titanium alloy is used for the other rotating components. An analytical structural model and numerical validation predict structural integrity of the engine at steady-state operation up to 1000 K for the turbine blades. Experimentation has resulted in the overall engine performance evaluation. Experimentation also demonstrated a stable hydrogen flame in the combustion chamber and structural integrity of the engine for at least 30 s of steady-state operation at 1000 K.

scholarly journals A Highly Flexible Approach on the Steady-State Analysis of Innovative Micro Gas Turbine Cycles

2018 ◽  
Author(s):  
Thomas Krummrein ◽  
Martin Henke ◽  
Peter Kutne
Keyword(s):  
Steady State ◽  
Gas Turbine ◽  
Solution Process ◽  
Simulation Tool ◽  
Fast Computation ◽  
Micro Gas Turbine ◽  
Simulation Tools ◽  
Complexity Result ◽  
Combustion Technology ◽  
Steady State Simulation

Steady state simulations are an important method to investigate thermodynamic processes. This is especially true for innovative micro gas turbine (MGT) based cycles as the complexity of such systems grows. Therefore, steady state simulation tools are required which ensure large flexibility and computation robustness. As the increased system complexity result often in more extensive parameter studies also a fast computation speed is required. While a number of steady state simulation tools for micro gas turbine based systems are described and applied in literature, the solving process of such tools is rarely explained. However, this solving process is crucial to achieve a robust and fast computation within a physically meaningful range. Therefore, a new solver routine for a steady state simulation tool developed at the DLR Institute of Combustion Technology is presented in detail in this paper. The solver routine is based on Broyden’s method. It considers boundaries during the solving process to maintain a physically and technically meaningful solution process. Supplementary methods are implemented and described which improve the computation robustness and speed. Furthermore, some features of the resulting steady state simulation tool are presented. Exemplary applications of a hybrid power plant, an inverted Brayton cycle and an aircraft auxiliary power unit show the capabilities of the presented solver routine and the steady state simulation tool. It is shown that the new solver routine is superior to the standard Simulink algebraic solver in terms of system evaluation and robustness for the given applications.

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