Meanline Modeling of Ported Shroud Turbocharger Compressor

Author(s):  
Xuwen Qiu ◽  
Eric M. Krivitzky ◽  
Peter Bollweg

The requirements for higher fuel economy and better diesel and gasoline engines demand a wider range in turbocharger compressor operation. Ported shroud compressor housing is one of the most commonly used techniques for compressor map width enhancement. Although the general mechanism of such a flow feature is well understood, there are no readily available design tools to guide the engineers at the preliminary design stage. Designers have had to rely on three-dimensional (3D) CFD tools to sort out many design variables, but these tools can be prohibitively expensive. This paper explains how to develop a ported shroud compressor model on top of a commercial meanline compressor design program. The model considers some basic parameters, such as bleed location and geometry, which drive the recirculation or bypass flow through the bleed channel. The effects of the secondary flow on the compressor performance, such as pressure rise, efficiency, and stall and choke margins are also analyzed. The model prediction is validated with CFD simulation and test data.

Author(s):  
Shiyong Yang ◽  
Kikuo Nezu

Abstract An inverse finite element (FE) algorithm is proposed for sheet forming process simulation. With the inverse finite element analysis (FEA) program developed, a new method for concurrent engineering (CE) design for sheet metal forming product and process is proposed. After the product geometry is defined by using parametric patches, the input models for process simulation can be created without the necessity to define the initial blank and the geometry of tools, thus simplifying the design process and facilitating the designer to look into the formability and quality of the product being designed at preliminary design stage. With resort to a commercially available software, P3/PATRAN, arbitrarily three-dimensional product can be designed for manufacturability for sheet forming process by following the procedures given.


2000 ◽  
Vol 123 (2) ◽  
pp. 248-257 ◽  
Author(s):  
Hong Yao ◽  
Jian Cao

Methodologies of rapidly assessing maximum possible forming heights are needed for three-dimensional 3D sheet metal forming processes at the preliminary design stage. In our previous work, we proposed to use an axisymmetric finite element model with an enlarged tooling and blank size to calculate the corner failure height in a 3D part forming. The amount of enlargement is called center offset, which provides a powerful means using 2D models for the prediction of 3D forming behaviors. In this work, an analytical beam model to calculate the center offset is developed. Starting from the study of a square cup forming, a simple analytical model is proposed and later generalized to problems with corners of an arbitrary geometry. The 2D axisymmetric models incorporated with calculated center offsets were compared to 3D finite element simulations for various cases. Good assessments of failure height were obtained.


Author(s):  
C. Ferrari ◽  
M. Pinelli ◽  
P. R. Spina ◽  
P. Bolognin ◽  
L. Borghi

In this paper, the fluid dynamic design of a two-stage centrifugal fan for industrial burner application is presented. The design is carried out by means of an integrated 1D/3D numerical procedure based on the use of CFD simulations. The CFD simulations are used either at the preliminary design stage to choose among competitive one- or two-dimensional geometries and then to test the generated three-dimensional geometries. The results show how the different design choices could impact on the performance parameters and, finally, how the analysis of the various alternatives allows the determination of the overall geometry of a complete and performing two-stage centrifugal fan.


1976 ◽  
Vol 20 (02) ◽  
pp. 67-78
Author(s):  
Carl Arne Carlsen ◽  
Dag Kavlie

A program system, INDETS, for computer-aided design of tanker structures has been developed. The system, which is the result of a joint effort of the Norwegian Institute of Technology, Trondheim, and the Aker Group, Oslo, is considered an effective tool for practical design. A design module of INDETS for tanker transverse-plane bulkheads is presented. The girder system is analyzed by a three-dimensional frame model including the surrounding structure as substructures. Two optimization methods, the Stress Ratio Technique and the Sequential Unconstrained Minimization Technique, are applied. A number of parametric variations on topology have been performed, and the depth and breadth have been varied to derive curves for estimating the weight of bulkheads at the preliminary design stage. As a conclusion, a simple-formula is presented.


Author(s):  
Giacomo Frulla

Aircraft preliminary design requires a lot of complex evaluations and assumptions related to design variables that are not completely known at a very initial stage. Didactical activity becomes unclear since students ask for precise values in the starting point. A tentative in providing a simple tool for wing weight estimation is presented devoted to overcome these common difficulties and clarifies the following points: a) the intrinsic iterative nature of the preliminary design stage, b) provide useful and realistic calculation for the wing weight with very simple assumption not covered by cumbersome calculations and formulas. The procedure is applied to the calculation of wing weight for a typical general aviation aircraft in the preliminary design stage. The effect of the main variables on the wing weight variation is also presented confirming well-known results from literature and design manuals.


2018 ◽  
Vol 8 (11) ◽  
pp. 2038 ◽  
Author(s):  
Qing-Hua Deng ◽  
Shuai Shao ◽  
Lei Fu ◽  
Hai-Feng Luan ◽  
Zhen-Ping Feng

An integrated design and optimization approach was developed for radial inflow turbines, which consists of two modules, an automated preliminary design module, and a flexible three-dimensional multidisciplinary optimization module. In this paper, the first module about the automated preliminary design approach was presented in detail and validated by the experimental data. The approach employs a genetic algorithm to explore the design space defined by the loading coefficient, flow coefficient, and rotational speed. The aim is to obtain the best design scheme with high aerodynamic performance under specified constraints and to reduce the dependency on human experiences when designing a radial inflow turbine. The validation results show that the present approach is able to get the optimal design and alleviate the dependence on the designer’s expertise under specified constraints at the preliminary design stage. Furthermore, the optimization results indicate that using the present optimization approach the total-to-static efficiency of the optimized T-100 radial inflow turbine can be increased by 1.0% under design condition and the rotor weight can be decreased by 0.35 kg (26.7%) as compared with that of the original case.


2018 ◽  
Vol 8 (11) ◽  
pp. 2030 ◽  
Author(s):  
Qinghua Deng ◽  
Shuai Shao ◽  
Lei Fu ◽  
Haifeng Luan ◽  
Zhenping Feng

This paper proposes an integrated design and optimization approach for radial inflow turbines consisting of an automated preliminary design module and a flexible three-dimensional multidisciplinary optimization module. The latter was constructed by an evolution algorithm, a genetic algorithm-assisted self-learning artificial neural network and a dynamic sampling database. The 3-D multidisciplinary optimization approach was validated by the original T-100 turbine and the T-100re turbine obtained from the automated preliminary design approach, for maximizing the total-to-static efficiency and minimizing the rotor weight while keeping the mass flow rate constant and stress limitation satisfied. The validation results indicate that the total-to-static efficiency is 89.6%, increased by 1.3%, and the rotor weight is reduced by 0.14 kg (14.6%) based on the T-100re turbine, while the efficiency is 88.2%, increased by 2.2% and the weight is reduced by 0.49 kg (37.4%) based on the original T-100 turbine. Moreover, the T-100re turbine shows better performance at the preliminary design stage and conserves this advantage to the end, though both the aerodynamic performance of the T-100 and the T-100re turbine are improved after 3-D optimization. At the same time, it is implied that the preliminary design plays an essential role in the radial inflow turbine design process, and it is hard for only 3-D optimization to get a further performance improvement.


Author(s):  
Man-Woong Heo ◽  
Jin-Hyuk Kim ◽  
Kwang-Yong Kim

AbstractMulti-objective optimization of a centrifugal fan with additionally installed splitter blades was performed to simultaneously maximize the efficiency and pressure rise using three-dimensional Reynolds-averaged Navier-Stokes equations and hybrid multi-objective evolutionary algorithm. Two design variables defining the location of splitter, and the height ratio between inlet and outlet of impeller were selected for the optimization. In addition, the aerodynamic characteristics of the centrifugal fan were investigated with the variation of design variables in the design space. Latin hypercube sampling was used to select the training points, and response surface approximation models were constructed as surrogate models of the objective functions. With the optimization, both the efficiency and pressure rise of the centrifugal fan with splitter blades were improved considerably compared to the reference model.


2013 ◽  
Vol 353-356 ◽  
pp. 3015-3019 ◽  
Author(s):  
Yu Tuan Chou ◽  
Shao Yi Hsia

There is highly relevant between thermal comfort and air quality in indoor spaces. Temperature, wind speed, and other related conditions are crucial to workplace and living environment. The commercial software of Solidworks Flow Simulation is applied to conduct a three-dimensional office environment model in this paper. The numerical simulation according to flow field characteristic analyzes different air controlling in varied closed partition. Through the two convergence conditions, MRT and OT, get the air characteristics of the grid and to calculate the PMV and to predict the PPD using the software. Therefore, designers can acquire more adequate information of thermal comfort, wind speed and temperature in preliminary design stage via the efficient simulation process.


2018 ◽  
Vol 8 (10) ◽  
pp. 1707 ◽  
Author(s):  
José Serrano ◽  
Ricardo Novella ◽  
Josep Gomez-Soriano ◽  
Pablo Martinez-Hernandiz

In the present work, a numerical methodology based on three-dimensional (3D) computational fluid dynamics (CFD) was developed to predict knock in a 2-Stroke engine operating with gasoline Partially Premixed Combustion (PPC) concept. Single-cycle Unsteady Reynolds-Averaged Navier Stokes (URANS) simulations using the renormalization group (RNG) k − ε model were performed in parallel while the initial conditions are accordingly perturbed in order to imitate the variability in the in-cylinder conditions due to engine operation. Results showed a good agreement between experiment and CFD simulation with respect to cycle-averaged and deviation of the ignition timing, combustion phasing, peak pressure magnitude and location. Moreover, the numerical method was also demonstrated to be capable of predicting knock features, such as maximum pressure rise rate and knock intensity, with good accuracy. Finally, the CFD solution allowed to give more insight about in-cylinder processes that lead to the knocking combustion and its subsequent effects.


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