Effect of Outer Fin Axial Gap on the Sealing Effectiveness and Fluid Dynamics of Radial Rim Seal

2017 ◽  
Author(s):  
Zhigang Li ◽  
Jun Li ◽  
Liming Song ◽  
Qing Gao ◽  
Xin Yan ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Flow Rate ◽  
Gas Turbines ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Numerical Approach ◽  
Coolant Flow ◽  
Coolant Flow Rate ◽  
Navier Stokes ◽  
Hot Gas

The modern gas turbine is widely applied in the aviation propulsion and power generation. The rim seal is usually designed at the periphery of the wheel-space and prevented the hot gas ingestion in modern gas turbines. The high sealing effectiveness of rim seal can improve the aerodynamic performance of gas turbines and avoid of the disc overheating. Effect of outer fin axial gap of radial rim seal on the sealing effectiveness and fluid dynamics was numerically investigated in this work. The sealing effectiveness and fluid dynamics of radial rim seal with three different outer fin axial gaps was conducted at different coolant flow rates using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and SST turbulent model solutions. The accuracy of the presented numerical approach for the prediction of the sealing performance of the turbine rim seal was demonstrated. The obtained results show that the sealing effectiveness of radial rim seal increases with increase of coolant flow rate at the fixed axial outer fin gap. The sealing effectiveness increases with decrease of the axial outer fin gap at the fixed coolant flow rate. Furthermore, at the fixed coolant flow rate, the hot gas ingestion increases with the increase of the axial outer fin gap. This flow behavior intensifies the interaction between the hot gas and coolant flow at the clearance of radial rim seal. The preswirl coefficient in the wheel-space cavity is also illustrated to analyze the flow dynamics of radial rim seal at different axial outer fin gaps.

High-Temperature and High-Pressure Steam Flow Through a Steam Turbine Bypass Valve Line

2005 ◽  
Author(s):  
R. S. Amano
Keyword(s):  
High Pressure ◽  
Flow Rate ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Steam Flow ◽  
Navier Stokes ◽  
Data Set ◽  
Bypass Valve ◽  
Valve Opening ◽  
Energy Equations

The objective of the present study is to investigate the steam flow behavior through the high-pressure turbine bypass valve. Efforts have mainly been directed at investigating the process of steam flow and property variations aforementioned bypass valve as well as to obtain correlations between the flow rate and the valve opening ratio. Modeling of the high-pressure turbulent steam flow was performed on a three-dimensional non-staggered (co-located) grid system by employing the finite volume method and by solving the three-dimensional, turbulent, compressible Navier-Stokes, and energy equations. Through this research, numerous data have been acquired and analyzed. These efforts enable us to obtain a correlation data set for the flow rate coefficient as a function of valve opening. One of the significant accomplishments is to use the model presented here for further improve a design of a turbine bypass flow valve.

Effects of Honeycomb-Shaped Walls on the Flow Regime Between a Rotating Disk and a Stationary Wall

1986 ◽  
Vol 108 (3) ◽  
pp. 553-561
Author(s):  
T. Uzkan ◽  
N. J. Lipstein
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Gas Turbines ◽  
Static Pressure ◽  
Tangential Velocity ◽  
Rotating Disk ◽  
Coolant Flow ◽  
Coolant Flow Rate ◽  
Wall Surface ◽  
Stationary Wall

In gas turbines there are many circumstances where coolant flows are introduced between the rotor disk and the stationary housing. This flow serves not only to supply coolant flow to the disk face, but also to restrict the radial inflow of hot gases to be ingested into the clearance from the turbine blade flow field. The amount of the hot radial inflow is influenced by the difference of the disk pumping capacity and the coolant flow supplied near the center. In order to cool the turbine disk with limited supply of coolant air, some means of reducing the radial inflow of hot gases is needed. It is thought that the use of different surface shapes on the stationary housing would inhibit the disk pumping capacity and, therefore, reduce the radial inflow of hot gases into the clearance. To validate the concept, an experimental study was undertaken. The basic geometry investigated was the flow field between a smooth cylindrical rotating disk parallel to a plain circular coaxial wall open to the free space at the disk periphery. Coolant flow is simulated by supplying air through the bore of the stationary wall into the gap. In addition to the base data obtained with the plain stationary wall, a duplicate series of experiments were run with an open honeycomb facing the stationary wall. The effects of the stationary wall surface geometry is assessed by comparing the data with honeycomb facing against the data with plain stationary wall. The flow field is studied through measurements of the static pressure on the stationary wall, radial and tangential velocity measurements in the clearance, the torque on the drive motor, and coolant flow rates. Flows were studied over a gap spacing to disk radii ratio of 0.01 and 0.10, disk Reynolds numbers from 5×105 to 2.2×106, and throughflow rates from 0 to 3.2 cfs. The results are presented in terms of the tangential and radial velocity profiles in the gap, the static pressure measurements, and the disk torque coefficients. The use of honeycomb on the stationary wall surface grossly altered the ingestion of external flow into the gap from the disk periphery. Important conclusions are: (1) The vacuum in the gap generated by the disk rotation is reduced by a factor of 0.4 to 0.6, depending on the radial location of the point; (2) the core tangential velocity is reduced by a factor of 0.6 to 0.7, depending on the axial spacing and the throughflow number; (3) the critical coolant flow rate is about 63 percent less for the honeycombed surface, as compared to the plain wall case. (4) for a given coolant flow rate, the penetration distance of the radial inflow is much larger for the plain disk than the honeycomb surface.

Water Spray Cooling of High-Temperature Steam Flow Through a Steam Turbine Bypass Valve Line

2009 ◽  
Author(s):  
R. S. Amano
Keyword(s):  
High Pressure ◽  
Flow Rate ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Steam Flow ◽  
Navier Stokes ◽  
Data Set ◽  
Bypass Valve ◽  
Valve Opening ◽  
Energy Equations

The objective of the present study is to investigate the steam flow behavior through the high-pressure turbine bypass valve. Efforts have mainly been directed at investigating the process of steam flow and property variations aforementioned bypass valve as well as to obtain correlations between the flow rate and the valve opening ratio. Modeling of the high-pressure turbulent steam flow was performed on a three-dimensional non-staggered (co-located) grid system by employing the finite volume method and by solving the three-dimensional, turbulent, compressible Navier-Stokes, and energy equations. Through this research, numerous data have been acquired and analyzed. These efforts enable us to obtain a correlation data set for the flow rate coefficient as a function of valve opening. One of the significant accomplishments is to use the model presented here for further improve a design of a turbine bypass flow valve.

scholarly journals Computational Analysis to Factor Wind into the Design of an Architectural Environment

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Hassam Nasarullah Chaudhry ◽  
John Kaiser Calautit ◽  
Ben Richard Hughes
Keyword(s):  
Fluid Dynamics ◽  
Power Generation ◽  
Computational Fluid Dynamics ◽  
Three Dimensional ◽  
Numerical Data ◽  
Navier Stokes ◽  
Windward Side ◽  
Average Value ◽  
Continuity Equations ◽  
Prevailing Wind Direction

The effect of wind distribution on the architectural domain of the Bahrain Trade Centre was numerically analysed using computational fluid dynamics (CFD). Using the numerical data, the power generation potential of the building-integrated wind turbines was determined in response to the prevailing wind direction. The three-dimensional Reynolds-averaged Navier-Stokes (RANS) equations along with the momentum and continuity equations were solved for obtaining the velocity and pressure field. Simulating a reference wind speed of 6 m/s, the findings from the study quantified an estimate power generation of 6.4 kW indicating a capacity factor of 2.9% for the benchmark model. At the windward side of the building, it was observed that the layers of turbulence intensified in inverse proportion to the height of the building with an average value of 0.45 J/kg. The air velocity was found to gradually increase in direct proportion to the elevation with the turbine located at higher altitude receiving maximum exposure to incoming wind. This work highlighted the potential of using advanced computational fluid dynamics in order to factor wind into the design of any architectural environment.

scholarly journals Three-Dimensional Aerodynamic Analysis of a Darrieus Wind Turbine Blade Using Computational Fluid Dynamics and Lifting Line Theory

2017 ◽  
Author(s):  
Francesco Balduzzi ◽  
Alessandro Bianchini ◽  
Giovanni Ferrara ◽  
David Marten ◽  
George Pechlivanoglou ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Performance ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Cost Effective ◽  
Navier Stokes ◽  
Line Theory ◽  
Wake Model ◽  
Lifting Line

Due to the rapid progress in high-performance computing and the availability of increasingly large computational resources, Navier-Stokes computational fluid dynamics (CFD) now offers a cost-effective, versatile and accurate means to improve the understanding of the unsteady aerodynamics of Darrieus wind turbines and deliver more efficient designs. In particular, the possibility of determining a fully resolved flow field past the blades by means of CFD offers the opportunity to both further understand the physics underlying the turbine fluid dynamics and to use this knowledge to validate lower-order models, which can have a wider diffusion in the wind energy sector, particularly for industrial use, in the light of their lower computational burden. In this context, highly spatially and temporally refined time-dependent three-dimensional Navier-Stokes simulations were carried out using more than 16,000 processor cores per simulation on an IBM BG/Q cluster in order to investigate thoroughly the three-dimensional unsteady aerodynamics of a single blade in Darrieus-like motion. Particular attention was payed to tip losses, dynamic stall, and blade/wake interaction. CFD results are compared with those obtained with an open-source code based on the Lifting Line Free Vortex Wake Model (LLFVW). At present, this approach is the most refined method among the “lower-fidelity” models and, as the wake is explicitly resolved in contrast to BEM-based methods, LLFVW analyses provide three-dimensional flow solutions. Extended comparisons between the two approaches are presented and a critical analysis is carried out to identify the benefits and drawbacks of the two approaches.

scholarly journals Three-Dimensional Aerodynamic Analysis of a Darrieus Wind Turbine Blade Using Computational Fluid Dynamics and Lifting Line Theory

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Francesco Balduzzi ◽  
David Marten ◽  
Alessandro Bianchini ◽  
Jernej Drofelnik ◽  
Lorenzo Ferrari ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Performance ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Cost Effective ◽  
Navier Stokes ◽  
Line Theory ◽  
Wake Model ◽  
Lifting Line

Due to the rapid progress in high-performance computing and the availability of increasingly large computational resources, Navier–Stokes (NS) computational fluid dynamics (CFD) now offers a cost-effective, versatile, and accurate means to improve the understanding of the unsteady aerodynamics of Darrieus wind turbines and deliver more efficient designs. In particular, the possibility of determining a fully resolved flow field past the blades by means of CFD offers the opportunity to both further understand the physics underlying the turbine fluid dynamics and to use this knowledge to validate lower-order models, which can have a wider diffusion in the wind energy sector, particularly for industrial use, in the light of their lower computational burden. In this context, highly spatially and temporally refined time-dependent three-dimensional (3D) NS simulations were carried out using more than 16,000 processor cores per simulation on an IBM BG/Q cluster in order to investigate thoroughly the 3D unsteady aerodynamics of a single blade in Darrieus-like motion. Particular attention was paid to tip losses, dynamic stall, and blade/wake interaction. CFD results are compared with those obtained with an open-source code based on the lifting line free vortex wake model (LLFVW). At present, this approach is the most refined method among the “lower-fidelity” models, and as the wake is explicitly resolved in contrast to blade element momentum (BEM)-based methods, LLFVW analyses provide 3D flow solutions. Extended comparisons between the two approaches are presented and a critical analysis is carried out to identify the benefits and drawbacks of the two approaches.

Turbine Airfoil Heat Transfer Predictions Using CFD

2005 ◽  
Author(s):  
Anil K. Tolpadi ◽  
James A. Tallman ◽  
Lamyaa El-Gabry
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Turbulence Modeling ◽  
Three Dimensional ◽  
Numerical Approach ◽  
Navier Stokes ◽  
Design System ◽  
Computational Fluid Dynamics Cfd ◽  
Turbine Airfoils ◽  
Typical Design

Conventional heat transfer design methods for turbine airfoils use 2-D boundary layer codes (BLC) combined with empiricism. While such methods may be applicable in the mid span of an airfoil, they would not be very accurate near the end-walls and airfoil tip where the flow is very three-dimensional (3-D) and complex. In order to obtain accurate heat transfer predictions along the entire span of a turbine airfoil, 3-D computational fluid dynamics (CFD) must be used. This paper describes the development of a CFD based design system to make heat transfer predictions. A 3-D, compressible, Reynolds-averaged Navier-Stokes CFD solver with k-ω turbulence modeling was used. A wall integration approach was used for boundary layer prediction. First, the numerical approach was validated against a series of fundamental airfoil cases with available data. The comparisons were very favorable. Subsequently, it was applied to a real engine airfoil at typical design conditions. A discussion of the features of the airfoil heat transfer distribution is included.

Experimental and Numerical Investigations on the Aerodynamic Performance of the Three-Stage Turbine With Consideration of the Leakage Flow Effect

2016 ◽  
Author(s):  
Yang Chen ◽  
Jun Li ◽  
Chaoyang Tian ◽  
Gangyun Zhong ◽  
Xiaoping Fan ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Aerodynamic Performance ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Leakage Flows ◽  
Wheel Disk

The aerodynamic performance of three-stage turbine with different types of leakage flows was experimentally and numerically studied in this paper. The leakage flows of three-stage turbine included the shroud seal leakage flow between the rotor blade tip and case, the diaphragm seal leakage flow between the stator blade diaphragm and shaft, as well as the shaft packing leakage flow and the gap leakage flow between the rotor blade curved fir-tree root and wheel disk. The total aerodynamic performance of three-stage turbine including leakage flows was firstly experimentally measured. The detailed flow field and aerodynamic performance were also numerically investigated using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and S-A turbulence model. The numerical mass flow rate and efficiency showed well agreement with experimental data. The effects of leakage flows between the fir-tree root and the wheel disk were studied. All leakage mass flow fractions, including the mass flow rate in each hole for all sets of root gaps were given for comparison. The effect of leakage flow on the aerodynamic performance of three-stage was illustrated and discussed.

Simulation on the Temperature Field of Milling Roller Using Fluent Software

2015 ◽  
Vol 1095 ◽  
pp. 846-850
Author(s):  
Min Wang ◽  
Ke Ping Zhang ◽  
Feng Wei Zhang
Keyword(s):  
Temperature Field ◽  
Flow Rate ◽  
Coolant Flow ◽  
Coolant Flow Rate ◽  
Roller Surface ◽  
Fluent Software ◽  
The Law

In order to study the law between the internal coolant flow rate and the temperature of milling roller, the temperature field of water-cooled roller was simulated with Fluent software. The results showed that with the increase of the coolant flow rate, the temperature on roller surface decreased, but after the flow rate of coolant increased to 3.5 kg/s, the temperature of roller maintained invariant almost, so 3.5 kg/s was the best flow rate.

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