Performance Analysis of a Combined Cycle Power Plant Through Exergetic and Environmental Indices

Author(s):  
Edgar Vicente Torres González ◽  
Raúl Lugo Leyte ◽  
Martín Salazar Pereyra ◽  
Helen Denise Lugo Méndez ◽  
Miguel Toledo Velázquez ◽  
...  

In this paper is carried out a comparison between a gas turbine power plant and a combined cycle power plant through exergetic and environmental indices in order to determine performance and sustainability aspects of a gas turbine and combined cycle plant. First of all, an exergetic analysis of the gas turbine and the combined is carried out then the exergetic and environmental indices are calculated for the gas turbine (case A) and the combined cycle (case B). The exergetic indices are exergetic efficiency, waste exergy ratio, exergy destruction factor, recoverable exergy ratio, environmental effect factor and exergetic sustainability. Besides, the environmental indices are global warming, smog formation and acid rain indices. In the case A, the two gas turbines generate 278.4 MW; whereas 415.19 MW of electricity power is generated by the combined cycle (case B). The results show that exergetic sustainability index for cases A and B are 0.02888 and 0.1058 respectively. The steam turbine cycle improves the overall efficiency, as well as, the reviewed exergetic indexes. Besides, the environmental indices of the gas turbines (case A) are lower than the combined cycle environmental indices (case B), since the combustion gases are only generated in the combustion chamber.

Author(s):  
S. Can Gülen

Duct firing in the heat recovery steam generator (HRSG) of a gas turbine combined cycle power plant is a commonly used method to increase output on hot summer days when gas turbine airflow and power output lapse significantly. The aim is to generate maximum possible power output when it is most needed (and, thus, more profitable) at the expense of power plant heat rate. In this paper, using fundamental thermodynamic arguments and detailed heat and mass balance simulations, it will be shown that, under certain boundary conditions, duct firing in the HRSG can be a facilitator of efficiency improvement as well. When combined with highly-efficient aeroderivative gas turbines with high cycle pressure ratios and concomitantly low exhaust temperatures, duct firing can be utilized for small but efficient combined cycle power plant designs as well as more efficient hot-day power augmentation. This opens the door to efficient and agile fossil fuel-fired power generation opportunities to support variable renewable generation.


2022 ◽  
Vol 14 (1) ◽  
pp. 533
Author(s):  
Alberto Fichera ◽  
Samiran Samanta ◽  
Rosaria Volpe

This study aims to propose the repowering of an existing Italian natural-gas fired combined cycle power plant through the integration of Molten Carbonate Fuel Cells (MCFC) downstream of the gas turbine for CO2 capture and to pursuit an exergetic analysis of the two schemes. The flue gases of the turbine are used to feed the cathode of the MCFC, where CO2 is captured and transported to the anode while generating electric power. The retrofitted plant produces 787.454 MW, in particular, 435.29 MW from the gas turbine, 248.9 MW from the steam cycle, and 135.283 MW from the MCFC. Around 42.4% of the exergy destruction has been obtained, the majority belonging to the combustion chamber and, in minor percentages, to the gas turbine and the MCFC. The overall net plant efficiency and net exergy efficiency are estimated to be around 55.34 and 53.34%, respectively. Finally, the specific CO2 emission is around 66.67 kg/MWh, with around 2 million tons of carbon dioxide sequestrated.


Author(s):  
K. K. Pillai ◽  
A. G. Roberts

Combined cycle power plant utilising pressurised fluidised bed coal combustors (PFBCs) have, of necessity, to be designed to suit the particular gas turbine chosen. The gas turbine characteristics set not only the design point but also the turndown available. The interactions between the gas cycle, the combustor and the steam cycle are different to those normally associated with combined cycle plant. This paper describes the methods available when designing for plant operation at off-design conditions. It is shown how available techniques are capable of meeting commercial plant requirements for start-up, rates of load change and turndown.


Author(s):  
Christian Engelbert ◽  
Joseph J. Fadok ◽  
Robert A. Fuller ◽  
Bernd Lueneburg

Driven by the requirements of the US electric power market, the suppliers of power plants are challenged to reconcile both plant efficiency and operating flexibility. It is also anticipated that the future market will require more power plants with increased power density by means of a single gas turbine based combined-cycle plant. Paramount for plant efficiency is a highly efficient gas turbine and a state-of-the-art bottoming cycle, which are well harmonized. Also, operating and dispatch flexibility requires a bottoming cycle that has fast start, shutdown and cycling capabilities to support daily start and stop cycles. In order to meet these requirements the author’s company is responding with the development of the single-shaft 1S.W501G combined-cycle power plant. This nominal 400MW class plant will be equipped with the highly efficient W501G gas turbine, hydrogen-cooled generator, single side exhausting KN steam turbine and a Benson™ once-through heat recovery steam generator (Benson™-OT HRSG). The single-shaft 1S.W501G design will allow the plant not only to be operated economically during periods of high demand, but also to compete in the traditional “one-hour-forward” trading market that is served today only by simple-cycle gas turbines. By designing the plant with fast-start capability, start-up emissions, fuel and water consumption will be dramatically reduced. This Reference Power Plant (RPP) therefore represents a logical step in the evolution of combined-cycle power plant designs. It combines both the experiences of the well-known 50Hz single-shaft 1S.V94.3A plant with the fast start plant features developed for the 2.W501F multi-shaft RPP. The paper will address results of the single-shaft 1S.W501G development program within the authors’ company.


Author(s):  
Renzhi Han ◽  
Xin Wang

Combined cycle power plant (CCPP) usually plays an important role in balancing byproduct gas generation and consumption in integrated iron and steel plant. The low heat value fuel gases, such as blast furnace gas (BFG) or mixed gas with Coke oven gas (COG) and BFG, are preferred to be used in high-efficient CCPP for power generation. In practice, the general heat value of mixed gas can be set in the range of 3500–4400[Formula: see text]kJ/Nm3. This paper presents a methodology to simulate operating parameters of CCPP with BFG. A generic model of gas turbine with open loop stage cooling employing air is used to simulate the performance of gas turbines cycle under different compressor pressure ratios and turbine inlet temperatures (TIT). The isentropic efficiencies for gas compressor and gas turbine are supposed to be constants and set corresponding to published industrial experience. The steam cycle is composed of classical double-pressure heat recovery steam generator (HRSG) and steam turbines according to gas turbine outlet temperature. Specific work, gas turbine cycle efficiency, cogeneration thermal efficiency and coolant air flow requirements are evaluated to find the optimal compressor pressure ratio and TIT. The research results are useful to select the optimum operating parameters of CCPP with BFG. Performance features were estimated with the help of compression ratios 12.5–20 and combustor exit temperature 1150–1350[Formula: see text]C.


Author(s):  
S. Can Gulen ◽  
Raub W. Smith

A significant portion of the new electrical generating capacity installed in the past decade has employed heavy-duty gas turbines operating in a combined cycle configuration with a steam turbine bottoming cycle. In these power plants approximately one third of the power is generated by the bottoming cycle. To ensure that the highest possible combined cycle efficiency is realized it is important to develop the combined cycle power plant as a system. Doing so requires a solid understanding of the efficiency entitlement of both, topping and bottoming, cycles separately and as a whole. This paper describes a simple but accurate method to estimate the Rankine bottoming cycle power output directly from the gas turbine exhaust exergy utilizing the second law of thermodynamics. The classical first law approach, i.e. the heat and mass balance method, requires lengthy calculations and complex computer-based modeling tools to evaluate Rankine bottoming cycle performance. In this paper, a rigorous application of the fundamental thermodynamic principles embodied by the second law to the major cycle components clearly demonstrates that the Rankine cycle performance can be accurately represented by several key parameters. The power of the second law approach lies in its ability to highlight the theoretical entitlement and state-of-the-art design performances simultaneously via simple, fundamental relationships. By considering economically and technologically feasible upper limits for the key parameters, the maximum achievable bottoming cycle power output is readily calculable for any given gas turbine from its exhaust exergy.


Author(s):  
M. Pinelli ◽  
M. Venturini

In the paper, a comprehensive methodology for gas turbine health state determination is applied to a single-shaft Fiat Avio TG 20 gas turbine working in the cogenerative combined cycle power plant of Fiat – Mirafiori (Italy). In order to determine operating state variations from new and clean condition, the following procedures were applied to historical field measurements: • normalization procedure to determine the variations between measured and expected values; • inverse cycle technique to calculate the values of the characteristic parameters that are indices of the machine health state. The application of these techniques to long period operating data allowed measurement validation and the determination of the machine health state. The results showed the good capability of the developed techniques for the determination and the analysis of performance drop due to compressor fouling and to turbine malfunction.


Author(s):  
Feliciano Pava´n ◽  
Marco Romo ◽  
Juan Prince

The present paper is a thermodynamics analysis, i.e. both energy and exergy analyses for a natural gas based combined cycle power plant. The analysis was performed for an existing 240 MW plant, where the steam cycle reduces the irreversibilities during heat transfer from gas to water/steam. The effect of operating variables such as pressure ratio, gas turbine inlet temperature on the performance of combined cycle power plant has been investigated. The pressure ratio and maximum temperature (gas turbine inlet temperature) are identified as the dominant parameters having impact on the combined cycle plant performance. The work output of the topping cycle is found to increase with pressure ratio, while for the bottoming cycle it decreases. However, for the same gas turbine inlet temperature the overall work output of the combined cycle plant increases up to a certain pressure ratio, and thereafter not much increase is observed. The exergy losses of the individual components in the plant are evaluated based on second law of thermodynamics. The present results form a basis on which further work can be conducted to improve the performance of these units.


Author(s):  
Yongjun Zhao ◽  
Vitali Volovoi ◽  
Mark Waters ◽  
Dimitri Mavris

Traditionally the gas turbine power plant preventive maintenances are scheduled with constant maintenance intervals based on recommendations from the equipment suppliers. The preventive maintenances are based on fleet wide experiences, and they are scheduled in a one-size-fit-all fashion. However, in reality, the operating conditions for each gas turbine may vary from site to site, and from unit to unit. Furthermore, the gas turbine is a repairable deteriorating system, and preventive maintenance usually restores only part of its performance. This suggests the gas turbines need more frequent inspection and maintenance as it ages. A unit specific sequential preventive maintenance approach is therefore needed for gas turbine power plants preventive maintenance scheduling. Traditionally the optimization criteria for preventive maintenance scheduling is usually cost based. In the deregulated electric power market, a profit based optimization approach is expected to be more effective than the cost based approach. In such an approach, power plant performance, reliability, and the market dynamics are considered in a joint fashion. In this paper, a novel idea that economics drive maintenance expense and frequency to more frequent repairs and greater expense as the equipment and components age is introduced, and a profit based unit specific sequential preventive maintenance scheduling methodology is developed. To demonstrate the feasibility of the proposed approach, this methodology is implemented using a base load combined cycle power plant with single gas turbine unit.


Author(s):  
S. Can Gülen ◽  
Raub W. Smith

A significant portion of the new electrical generating capacity installed in the past decade has employed heavy-duty gas turbines operating in a combined cycle configuration with a steam turbine bottoming cycle. In these power plants approximately one-third of the power is generated by the bottoming cycle. To ensure that the highest possible combined cycle efficiency is realized it is important to develop the combined cycle power plant as a system. Doing so requires a solid understanding of the efficiency entitlement of both, topping and bottoming, cycles separately and as a whole. This paper describes a simple but accurate method to estimate the Rankine bottoming cycle power output directly from the gas turbine exhaust exergy, utilizing the second law of thermodynamics. The classical first law approach, i.e., the heat and mass balance method, requires lengthy calculations and complex computer-based modeling tools to evaluate Rankine bottoming cycle performance. In this paper, a rigorous application of the fundamental thermodynamic principles embodied by the second law to the major cycle components clearly demonstrates that the Rankine cycle performance can be accurately represented by several key parameters. The power of the second law approach lies in its ability to highlight the theoretical entitlement and state-of-the-art design performances simultaneously via simple fundamental relationships. By considering economically and technologically feasible upper limits for the key parameters, the maximum achievable bottoming cycle power output is readily calculable for any given gas turbine from its exhaust exergy.


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