Second Law Efficiency of the Rankine Bottoming Cycle of a Combined Cycle Power Plant

Author(s):  
S. Can Gülen ◽  
Raub W. Smith

A significant portion of the new electrical generating capacity installed in the past decade has employed heavy-duty gas turbines operating in a combined cycle configuration with a steam turbine bottoming cycle. In these power plants approximately one-third of the power is generated by the bottoming cycle. To ensure that the highest possible combined cycle efficiency is realized it is important to develop the combined cycle power plant as a system. Doing so requires a solid understanding of the efficiency entitlement of both, topping and bottoming, cycles separately and as a whole. This paper describes a simple but accurate method to estimate the Rankine bottoming cycle power output directly from the gas turbine exhaust exergy, utilizing the second law of thermodynamics. The classical first law approach, i.e., the heat and mass balance method, requires lengthy calculations and complex computer-based modeling tools to evaluate Rankine bottoming cycle performance. In this paper, a rigorous application of the fundamental thermodynamic principles embodied by the second law to the major cycle components clearly demonstrates that the Rankine cycle performance can be accurately represented by several key parameters. The power of the second law approach lies in its ability to highlight the theoretical entitlement and state-of-the-art design performances simultaneously via simple fundamental relationships. By considering economically and technologically feasible upper limits for the key parameters, the maximum achievable bottoming cycle power output is readily calculable for any given gas turbine from its exhaust exergy.

Author(s):  
S. Can Gulen ◽  
Raub W. Smith

A significant portion of the new electrical generating capacity installed in the past decade has employed heavy-duty gas turbines operating in a combined cycle configuration with a steam turbine bottoming cycle. In these power plants approximately one third of the power is generated by the bottoming cycle. To ensure that the highest possible combined cycle efficiency is realized it is important to develop the combined cycle power plant as a system. Doing so requires a solid understanding of the efficiency entitlement of both, topping and bottoming, cycles separately and as a whole. This paper describes a simple but accurate method to estimate the Rankine bottoming cycle power output directly from the gas turbine exhaust exergy utilizing the second law of thermodynamics. The classical first law approach, i.e. the heat and mass balance method, requires lengthy calculations and complex computer-based modeling tools to evaluate Rankine bottoming cycle performance. In this paper, a rigorous application of the fundamental thermodynamic principles embodied by the second law to the major cycle components clearly demonstrates that the Rankine cycle performance can be accurately represented by several key parameters. The power of the second law approach lies in its ability to highlight the theoretical entitlement and state-of-the-art design performances simultaneously via simple, fundamental relationships. By considering economically and technologically feasible upper limits for the key parameters, the maximum achievable bottoming cycle power output is readily calculable for any given gas turbine from its exhaust exergy.


Author(s):  
S. Can Gülen

Duct firing in the heat recovery steam generator (HRSG) of a gas turbine combined cycle power plant is a commonly used method to increase output on hot summer days when gas turbine airflow and power output lapse significantly. The aim is to generate maximum possible power output when it is most needed (and, thus, more profitable) at the expense of power plant heat rate. In this paper, using fundamental thermodynamic arguments and detailed heat and mass balance simulations, it will be shown that, under certain boundary conditions, duct firing in the HRSG can be a facilitator of efficiency improvement as well. When combined with highly-efficient aeroderivative gas turbines with high cycle pressure ratios and concomitantly low exhaust temperatures, duct firing can be utilized for small but efficient combined cycle power plant designs as well as more efficient hot-day power augmentation. This opens the door to efficient and agile fossil fuel-fired power generation opportunities to support variable renewable generation.


Author(s):  
Christian Engelbert ◽  
Joseph J. Fadok ◽  
Robert A. Fuller ◽  
Bernd Lueneburg

Driven by the requirements of the US electric power market, the suppliers of power plants are challenged to reconcile both plant efficiency and operating flexibility. It is also anticipated that the future market will require more power plants with increased power density by means of a single gas turbine based combined-cycle plant. Paramount for plant efficiency is a highly efficient gas turbine and a state-of-the-art bottoming cycle, which are well harmonized. Also, operating and dispatch flexibility requires a bottoming cycle that has fast start, shutdown and cycling capabilities to support daily start and stop cycles. In order to meet these requirements the author’s company is responding with the development of the single-shaft 1S.W501G combined-cycle power plant. This nominal 400MW class plant will be equipped with the highly efficient W501G gas turbine, hydrogen-cooled generator, single side exhausting KN steam turbine and a Benson™ once-through heat recovery steam generator (Benson™-OT HRSG). The single-shaft 1S.W501G design will allow the plant not only to be operated economically during periods of high demand, but also to compete in the traditional “one-hour-forward” trading market that is served today only by simple-cycle gas turbines. By designing the plant with fast-start capability, start-up emissions, fuel and water consumption will be dramatically reduced. This Reference Power Plant (RPP) therefore represents a logical step in the evolution of combined-cycle power plant designs. It combines both the experiences of the well-known 50Hz single-shaft 1S.V94.3A plant with the fast start plant features developed for the 2.W501F multi-shaft RPP. The paper will address results of the single-shaft 1S.W501G development program within the authors’ company.


Author(s):  
Ce´sar Celis ◽  
Vinicius P. de Avellar ◽  
Sandro B. Ferreira ◽  
Sergio L. Braga

Not only in simple cycle power plants, but also in combined cycle power plants based on gas turbines, the power output is considerably reduced with the increase of the ambient temperature. Many technologies for power augmentation of gas turbines have been proposed along the last decades, and several systems have already been applied in real plants. Power augmentation techniques are concentrated on the philosophy of increasing the mass flow rate going through the gas turbine. The goal of this paper is to review the state-of-the-art of the different technologies of power augmentation available today for gas turbines, as well as to evaluate and to select the best alternative of power augmentation for an existing combined cycle power plant in Brazil. The calculations are carried out using an in-house computer program, called the Power Augmentation Technologies (PAT) model, developed for thermal performance modeling and financial analysis. In order to validate the computational model developed, the authors carried out comparisons between the results obtained with this model and data obtained from literature. For the specific combined cycle power plant analyzed in this work, and considering the internal rate of return and the pay-back period as the main investment economic indicators determining the implementation of a project developed for increasing the plant power output, the results show that the power augmentation systems based on evaporative coolers are the most suitable for this plant.


Author(s):  
Hsiao-Wei D. Chiang ◽  
Pai-Yi Wang ◽  
Hsin-Lung Li

With increasing demand for power and with shortages envisioned especially during the peak load times during the summer, there is a need to boost gas turbine power. In Taiwan, most of gas turbines operate with combined cycle for base load. Only a small portion of gas turbines operates with simple cycle for peak load. To prevent the electric shortage due to derating of power plants in hot days, the power augmentation strategies for combined cycles need to be studied in advance. As a solution, our objective is to add an overspray inlet fogging system into an existing gas turbine-based combined cycle power plant (CCPP) to study the effects. Simulation runs were made for adding an overspray inlet fogging system to the CCPP under various ambient conditions. The overspray percentage effects on the CCPP thermodynamic performance are also included in this paper. Results demonstrated that the CCPP net power augmentation depends on the percentage of overspray under site average ambient conditions. This paper also included CCPP performance parametric studies in order to propose overspray inlet fogging guidelines for combined cycle power augmentation.


Author(s):  
Edgar Vicente Torres González ◽  
Raúl Lugo Leyte ◽  
Martín Salazar Pereyra ◽  
Helen Denise Lugo Méndez ◽  
Miguel Toledo Velázquez ◽  
...  

In this paper is carried out a comparison between a gas turbine power plant and a combined cycle power plant through exergetic and environmental indices in order to determine performance and sustainability aspects of a gas turbine and combined cycle plant. First of all, an exergetic analysis of the gas turbine and the combined is carried out then the exergetic and environmental indices are calculated for the gas turbine (case A) and the combined cycle (case B). The exergetic indices are exergetic efficiency, waste exergy ratio, exergy destruction factor, recoverable exergy ratio, environmental effect factor and exergetic sustainability. Besides, the environmental indices are global warming, smog formation and acid rain indices. In the case A, the two gas turbines generate 278.4 MW; whereas 415.19 MW of electricity power is generated by the combined cycle (case B). The results show that exergetic sustainability index for cases A and B are 0.02888 and 0.1058 respectively. The steam turbine cycle improves the overall efficiency, as well as, the reviewed exergetic indexes. Besides, the environmental indices of the gas turbines (case A) are lower than the combined cycle environmental indices (case B), since the combustion gases are only generated in the combustion chamber.


Author(s):  
Renzhi Han ◽  
Xin Wang

Combined cycle power plant (CCPP) usually plays an important role in balancing byproduct gas generation and consumption in integrated iron and steel plant. The low heat value fuel gases, such as blast furnace gas (BFG) or mixed gas with Coke oven gas (COG) and BFG, are preferred to be used in high-efficient CCPP for power generation. In practice, the general heat value of mixed gas can be set in the range of 3500–4400[Formula: see text]kJ/Nm3. This paper presents a methodology to simulate operating parameters of CCPP with BFG. A generic model of gas turbine with open loop stage cooling employing air is used to simulate the performance of gas turbines cycle under different compressor pressure ratios and turbine inlet temperatures (TIT). The isentropic efficiencies for gas compressor and gas turbine are supposed to be constants and set corresponding to published industrial experience. The steam cycle is composed of classical double-pressure heat recovery steam generator (HRSG) and steam turbines according to gas turbine outlet temperature. Specific work, gas turbine cycle efficiency, cogeneration thermal efficiency and coolant air flow requirements are evaluated to find the optimal compressor pressure ratio and TIT. The research results are useful to select the optimum operating parameters of CCPP with BFG. Performance features were estimated with the help of compression ratios 12.5–20 and combustor exit temperature 1150–1350[Formula: see text]C.


Author(s):  
W. Peter Sarnacki ◽  
Richard Kimball ◽  
Barbara Fleck

The integration of micro turbine engines into the engineering programs offered at Maine Maritime Academy (MMA) has created a dynamic, hands-on approach to learning the theoretical and operational characteristics of a turbojet engine. Maine Maritime Academy is a fully accredited college of Engineering, Science and International Business located on the coast of Maine and has over 850 undergraduate students. The majority of the students are enrolled in one of five majors offered at the college in the Engineering Department. MMA already utilizes gas turbines and steam plants as part of the core engineering training with fully operational turbines and steam plant laboratories. As background, this paper will overview the unique hands-on nature of the engineering programs offered at the institution with a focus of implementation of a micro gas turbine trainer into all engineering majors taught at the college. The training demonstrates the effectiveness of a working gas turbine to translate theory into practical applications and real world conditions found in the operation of a combustion turbine. This paper presents the efforts of developing a combined cycle power plant for training engineers in the operation and performance of such a plant. Combined cycle power plants are common in the power industry due to their high thermal efficiencies. As gas turbines/electric power plants become implemented into marine applications, it is expected that combined cycle plants will follow. Maine Maritime Academy has a focus on training engineers for the marine and stationary power industry. The trainer described in this paper is intended to prepare engineers in the design and operation of this type of plant, as well as serve as a research platform for operational and technical study in plant performance. This work describes efforts to combine these laboratory resources into an operating combined cycle plant. Specifically, we present efforts to integrate a commercially available, 65 kW gas turbine generator system with our existing steam plant. The paper reviews the design and analysis of the system to produce a 78 kW power plant that approaches 35% thermal efficiency. The functional operation of the plant as a trainer is presented as the plant is designed to operate with the same basic functionality and control as a larger commercial plant.


Author(s):  
Rattan Tawney ◽  
Cheryl Pearson ◽  
Mona Brown

Deregulation and growth in the power industry are causing dramatic changes in power production and distribution. The demand for peak power and potentially high revenues due to premium electricity rates has attracted independent developers to the concept of Merchant Power Plants (MPPs). Over 100,000 MW of greenfield capacity is currently being developed through approximately 200 merchant plants in North America. These MPPs will have no captive customers or long-term power purchase agreements, but will rely on selling electricity into a volatile electricity spot market. Because of this, MPPs need the capability to export as much power as possible on demand. MPPs must also have the capability to produce significant assets in order to compete in the marketplace, based on both technical and commercial operation factors such as value engineering, life-cycle cost management, and information technology. It is no surprise then, that almost all merchant project developers have specified combined cycle (CC) technology. The CC power plant offers the highest thermal efficiency of all electric generating systems commercially available today. It also exhibits low capital costs, low emissions, fuel and operating flexibility, low operation and maintenance costs, short installation schedule, and high reliability/availability. However, since gas turbines (GTs) are the basis for CC power plants, these plants experience power output reductions in the range of 10 to 15 percent during summer months, the period most associated with peak power demand. In order to regain this loss of output as well as to provide additional power to meet peak demands, the most common options are GT inlet fogging, GT steam injection, and heat recovery steam generator (HRSG) supplemental firing. This paper focuses on plant design, cycle performance, and the economics of plant configuration associated with these options. Guidelines are presented in this paper to assist the owner in selecting power enhancement options for the MPP that will maximize their Return on Equity (ROE).


Author(s):  
Ibrahim Sinan Akmandor ◽  
O¨zhan O¨ksu¨z ◽  
Sec¸kin Go¨kaltun ◽  
Melih Han Bilgin

A new methodology is developed to find the optimal steam injection levels in simple and combined cycle gas turbine power plants. When steam injection process is being applied to simple cycle gas turbines, it is shown to offer many benefits, including increased power output and efficiency as well as reduced exhaust emissions. For combined cycle power plants, steam injection in the gas turbine, significantly decreases the amount of flow and energy through the steam turbine and the overall power output of the combined cycle is decreased. This study focuses on finding the maximum power output and efficiency of steam injected simple and combined cycle gas turbines. For that purpose, the thermodynamic cycle analysis and a genetic algorithm are linked within an automated design loop. The multi-parameter objective function is either based on the power output or on the overall thermal efficiency. NOx levels have also been taken into account in a third objective function denoted as steam injection effectiveness. The calculations are done for a wide range of parameters such as compressor pressure ratio, turbine inlet temperature, air and steam mass flow rates. Firstly, 6 widely used simple and combined cycle power plants performance are used as test cases for thermodynamic cycle validation. Secondly, gas turbine main parameters are modified to yield the maximum generator power and thermal efficiency. Finally, the effects of uniform crossover, creep mutation, different random number seeds, population size and the number of children per pair of parents on the performance of the genetic algorithm are studied. Parametric analyses show that application of high turbine inlet temperature, high air mass flow rate and no steam injection lead to high power and high combined cycle thermal efficiency. On the contrary, when NOx reduction is desired, steam injection is necessary. For simple cycle, almost full amount of steam injection is required to increase power and efficiency as well as to reduce NOx. Moreover, it is found that the compressor pressure ratio for high power output is significantly lower than the compressor pressure ratio that drives the high thermal efficiency.


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