scholarly journals Effect of Inlet Tangential Port Area on the Performance of Small – Scale Simplex Atomizer

Author(s):  
Selvan G. Muthu ◽  
H. S. Muralidhara ◽  
Vinod Kumar Vyas ◽  
Kanth T. P. Dinesh ◽  
S. Kumaran ◽  
...  

An experimental investigation was conducted to study the effects of increased area of inlet tangential ports on the performance of small scale simplex atomizer. The spray characteristics of three different simplex atomizer representing increasing area of inlet tangential ports are examined using water as a working fluid. Measurements of coefficient of discharge, spray cone angle, Sauter mean diameter and droplet size distribution were carried out over wide range of injection pressure. Coriolis mass flow meter was used to measure coefficient of discharge. Spray cone angle was measured by image processing technique. Sauter mean diameter and droplet size distributions were measured by Malvern droplet sizing instrument. It was observed that with increase in area of inlet tangential ports the size of air core produced along the center line reduced, which increases the coefficient of discharge. Spray cone angle decreases with increase in area of inlet tangential ports. It was found that increase in area of inlet tangential ports reduces swirl strength inside swirl chamber, which results in increasing Sauter mean diameter. Better droplet size distribution was observed for lower area of inlet tangential port configuration. The obtained experimental results were compared with experimental correlations available in literatures. Deviations in the obtained experimental results and experimental correlations was observed. This is due to difference in the size of atomizer used and difference in experimental techniques used between the present work and other investigations.

Author(s):  
Maohua Xiao ◽  
Yuanfang Zhao ◽  
Zhenmin Sun ◽  
Chaohui Liu ◽  
Tianpeng Zhang

Background: There are drift and volatilization of the droplets produced by the plant protection Unmanned Aerial Vehicle (UAV) under the influence of external wind speed and its flight speed. Objective: It studied the atomization characteristics of its fan-shaped atomizing nozzle under different inlet pressures and inner cavity diameters. Methods: For the start, the Realizable k-ε turbulence model, DPM discrete phase model and TAB breakup model are used to make a numerical simulation of the spray process of the nozzle. Then, the SIMPLE algorithm is used to obtain the droplet size distribution diagram of the nozzle atomization field. At last, the related test methods are used to study its atomization performance, and the changes of atomization angle and droplet velocity under different inlet pressures and inner cavity diameters and the distribution of droplet size are discussed. Results: The research results show that under the same inner cavity diameter, as the inlet pressure increases, the spray cone angle of the nozzle and the droplet velocity at the same distance from the nozzle increase. As the distance from the nozzle increases, the droplet velocity decreases gradually, the droplet size distribution moves to the direction of small diameter, and the droplets in the anti-drift droplet size area increase. Under the same inlet pressure, as the diameter of the inner cavity increases, the spray cone angle first increases and then decreases, and the droplet velocity at the same distance from the nozzle increases. As the distance from the nozzle increases, the droplet velocity decreases gradually, the droplet size distribution moves to the direction of large diameter, and the large size droplets increase, which cannot meet the anti-drift volatilization effect. Conclusion: Under the parameter set in this study, when the inlet pressure is 0.6MPa and the inner cavity diameter is 2mm, the atomization result is the best.


Author(s):  
M. M. Elkotb ◽  
M. A. Elsayed Mahdy ◽  
M. E. Montaser

A detailed investigation of the effect of nozzle/needle diameter ratio, normal fuel area, swirler degree, air pressure, fuel pressure on flow number, cone angle and droplet size distribution of external mixing twin fluid atomizers is given in this paper. Forty atomizers have been constructed to prevent mutual effect of various parameters. Flow number and cone angle are found to increase with nozzle/diameter ratio, and to decrease with the increase of air pressure. Optimum fuel flow is obtained at swirler angle 30-deg, while cone angle increases with increase of swirler angle. Sauter mean diameter decreases with the increase of air pressure and decrease of fuel pressure. Suitable functions are derived for droplet size distribution, Sauter mean diameter, and flow number. They are suitable to predict the geometry of the atomizer and to be used also in a prediction model for the calculation of fuel concentration and heat release.


Author(s):  
Dieter Bohn ◽  
James Willie

This paper describes the development of an atomization model for implementation in a CFD solver. The model is developed for application in a matrix burner that is suitable for simulating the conditions prevailing in stationary gas turbines. The fuel considered is diesel and the matrix burner is designed using the Lean Premixed Prevaporized (LPP) concept. In this concept, the liquid fuel is first atomized, vaporized and thoroughly premixed with the oxidizer before it enters the combustion chamber. The injector used is a hollow-cone Schlick series 121–123 pressure-swirl atomizer. Extensive measurements are carried out at different atomization pressures to determine the right parameters like the nozzle diameter, atomization pressure and spray cone angle that will yield a good spray pattern. Based on the measurement data, the mass flow rate and the droplet size distribution are determined. The latter is determined by curve fitting the experimental data. The determined droplet size distribution is implemented in a Fortran subroutine that is hooked to the CFD solver. Cold flow CFD results are compared for different positions of the nozzle. The hot flow CFD results are also compared with the hot flow results obtained when the droplet size distribution is assumed to be uniform.


Author(s):  
Muthuselvan Govindaraj ◽  
Muralidhara Halebidu Suryanarayana ◽  
Vinod Kumar Vyas ◽  
Jeyaseelan Rajendran ◽  
Rajeshwari Natarajan ◽  
...  

Simplex atomizer is widely used in the liquid fuel combustion devices in aerospace and power generation industries. An experimental work was conducted, to study variation of SMD and droplet size distribution along axial and radial directions of the spray for different injection pressures. Malvern spray analyzer is used in the present investigation. Four different atomizer configurations of increasing atomizer constant (K) are examined using water and kerosene. Spray cone angle is measured for different configurations at different injection pressures (up to 30 bar) using image processing technique. In the case of atomizer with lower K, spray cone angle continuously increases with injection pressure. In the case of atomizer with higher K, initially spray cone angle increases significantly, but remains almost constant after 16 bar. Variation of SMD and droplet size distribution along axial direction of the spray is compared between water and kerosene spray. SMD variation along the axial direction of spray clearly shows the continuous brakup of droplets along axial direction of the spray. In the case of water spray, SMD rapidly decreases along the axial direction up to 30 mm from the orifice exit, and gradually decreases up to 120 mm. In the case of kerosene spray, SMD rapidly decreases along the axial direction up to 40 mm from the orifice exit, after that SMD fluctuates along the axial direction up to 100 mm from the orifice exit. This fluctuation is due to evaporation of smaller droplets (50 microns) of kerosene. Span also continuously fluctuates after 40 mm from the orifice exit in the case of kerosene spray. Variation of SMD and droplet size distribution along radial direction of the spray is compared for different injection pressure and configurations of simplex atomizer. Increase in injection pressure, increases the disruptive aerodynamic force, which reduces the radial peak value of SMD and widens the radial profile. With decrease in atomizer constant (K), swirl strength inside the swirl chamber increases, which in turn increases the spray cone angle. SMD variation along the radial direction of spray showed more uniform droplet diameter distribution for lower atomizer constant (K) configurations. Reducing the atomizer constant improves the atomization quality more effectively than increasing the injection pressure.


Author(s):  
Kushal Ghate ◽  
Thirumalachari Sundararajan

In this work, the effects of orifice divergence on spray characteristics have been reported. Parameters such as spray cone angle, liquid sheet thickness, coefficient of discharge, break-up length, and Sauter mean diameter are greatly affected by the half divergence angle [Formula: see text] at orifice exit. An experimental investigation is carried out in which water sprays from five atomizers having half divergence angle values of 0°, 5°, 10°, 15°, and 20° are studied at different injection pressures. Image processing techniques are used to measure spray cone angle and break-up length from spray images, whereas the sheet thickness outside the orifice exit is obtained using the scattered light from a thin Nd-YAG Laser beam. Phase Doppler interferometry is also used to obtain the Sauter mean diameter at different axial locations. A few numerical simulations based on the volume of fluid method are included to obtain physical insight of the liquid film development and air core flow inside the atomizer. It is observed that the liquid sheet thickness as well as tangential and radial components of velocity at orifice exit are modified drastically with a change in half divergence angle. As a consequence, the droplet size distribution is also altered by variation in the nozzle divergence angle. The mechanism responsible for such variations in the spray behavior is identified as the formation of an air core or air cone inside the liquid injector as a result of the swirl imparted to the liquid flow.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Yi Jin ◽  
Kanghong Yao ◽  
Xiaomin He ◽  
Kai Zhang ◽  
Yunbiao Wang

In this paper, the idea of adding an expansion segment over traditional airblast atomizer is proposed to improve the spray performance. According to the systematic experiments, the Sauter mean diameter, the droplet size distribution, and the droplet axial mean velocity were obtained to evaluate the spray performance. The correlations between spray performance and four geometrical parameters of the expansion segment which include the length, the angle, the throat area, and position of liquid jet are considered. The atomizer operates at atmospheric pressure and temperature, and the air liquid ratio range is from 0.48 to 2.85. The data of the results were measured by Phase Doppler Particle Analyzer. The results show that more uniform droplet size distribution can be achieved with the addition of expansion segment, and the droplet size distribution factor q of the case adding the expansion segment is 52.8% bigger than that of the case with no expansion segment. q increases as the length and angle of expansion segment increase. The Sauter mean diameter can be reduced by either reducing the length or angle of expansion segment. As for droplet velocity, it is determined that the droplet velocity increases along the radial direction, which is noteworthy because opposite trend is reported for traditional plain-jet atomizers. With an increase of the length, angle, and throat area of the expansion segment, the droplet axial velocity decays.


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