Numerical Investigations on Effect of Inflow Parameters on Development of Secondary Flow Field for Linear LP Turbine Cascade

2021 ◽  
Author(s):  
Anand P. Darji ◽  
Beena D. Baloni ◽  
Chetan S. Mistry
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Turbulence Model ◽  
Turbulence Intensity ◽  
Numerical Study ◽  
Turbine Cascade ◽  
Wall Flow ◽  
End Wall ◽  
Inflow Conditions ◽  
Secondary Flow Field

Abstract End wall flows contribute the most crucial role in loss generation for axial flow turbine and compressor blades. These losses lead to modify the blade loading and overall performance in terms of stable operating range. Present study aimed to determine the end wall flow streams in a low speed low pressure linear turbine cascade vane using numerical approach. The study includes two sections. The first section includes an attempt to understand different secondary flow streams available at end wall. Location of generation of horseshoe vortex streams and subsequent vortex patterns are identified in the section. The selection of suitable turbulence model among SST (Shear Stress Transport) k–ω and SST γ–θ to identify end wall flow streams is studied in prior in the section. The steady state numerical study is performed using Reynolds Averaged Navier-Stoke’s Equations closed by SST γ–θ turbulence model. The computational results are validated with experimental results available in the literature and are found to be in good agreement. The study is extended for different inflow conditions in later section. The second section includes effect of flow incidence and turbulence intensity on the end wall secondary flow field. Inflow incidences considered for the study are −20°, −10°, 0° (design incidence), +10° and +20°. The inlet turbulence intensities are varied by 1% and 10% for each case. The results revealed different secondary flow patterns at an end wall and found the change in behavior with an inflow conditions. SST γ–θ turbulence model with lower turbulence intensity is more suitable to identify such flow behavior.

scholarly journals The Secondary Flow Field of a Turbine Cascade With 3D Airfoil Design and Endwall Contouring at Off-Design Incidence

1999 ◽  
Author(s):  
Arno Duden ◽  
Leonhard Fottner
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
High Speed ◽  
Secondary Flows ◽  
Turbine Cascade ◽  
Flow Angle ◽  
Radial Extent ◽  
Endwall Contouring ◽  
End Wall ◽  
Secondary Flow Field

A highly loaded turbine cascade with prismatic airfoils and straight endwalls was redesigned with the objective of reducing the secondary flow by applying end wall contouring and 3D airfoil design in the endwall regions. When tested at design conditions the flow field showed distinct improvements. The radial extent of the secondary flows was reduced and a decrease in secondary losses was observed (Duden et al., 1998). As an extension of this investigation, the effects of positive and negative incidence on the performance of the redesigned cascade have been evaluated and compared to the original cascade. The investigations were carried out in a high speed cascade wind tunnel. At negative incidence the redesigned cascade was observed to reduce the radial variation of the circumferential exit flow angle but to increase the magnitude of the secondary losses. At positive incidence, in comparison to the flowfield in the reference cascade, the radial extent of the secondary flows and the magnitude of the secondary losses were greatly reduced. The benefits provided by the 3D airfoil design and endwall contouring were even more obvious at positive incidence than at the design conditions.

scholarly journals Incidence Angle and Pitch-Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1992 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.

Endwall Effusion Cooling System Behaviour Within a High-Pressure Turbine Cascade: Part 1—Aerodynamic Measurements

2010 ◽  
Author(s):  
Marco Sacchi ◽  
Daniele Simoni ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Stefano Zecchi
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Secondary Flow ◽  
Measurement Techniques ◽  
Secondary Flows ◽  
Turbine Cascade ◽  
High Pressure Turbine ◽  
Tangential Plane ◽  
Cooling Effects ◽  
Secondary Flow Field

The secondary flow field in a large-scale high-pressure turbine cascade with micro-holed endwall cooling has been investigated at the Genova Laboratory of Aerodynamics and Turbomachinery in cooperation with Avio S.p.A in the framework of the European Project AITEB-2. The experimental investigation has been performed for the baseline configuration, with a smooth solid endwall installed, and for the cooled configuration with a micro-holed endwall providing micro-jets ejection from the wall. Two different cooling flow rates were investigated and the experimental results are reported in the paper. Different measurement techniques have been employed to analyze the secondary flow field along the channel and in a downstream tangential plane. Particle Image Velocimetry has been utilized to quantify the blade-to-blade velocity components in a plane located close to the endwall and in the midspan plane. Hot-wire measurements have been performed in a tangential plane downstream of the blade trailing edges in order to survey the micro-jets effects on the secondary flows behavior. The total pressure distributions, for the different blowing conditions, have been measured in the downstream tangential plane by means of a Kiel pneumatic probe. The results, represented in color plots of velocity, pressure loss coefficient and turbulent kinetic energy distributions, allow the identification of the endwall effusion cooling effects on location and strength of the secondary vortical structures. The thermal investigation of the effusion system is discussed in Part 2 of the paper.

Incidence Angle and Pitch–Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1993 ◽  
Vol 115 (3) ◽  
pp. 383-391 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 deg, and for three pitch-chord ratios: s/c = 0.58, 0.73, 0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five-hole probe in a plane located at 50 percent of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots, show in detail how much the secondary flow field is modified both by incidence and by cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch-averaged loss and of the deviation angle, when incidence or pitch–chord ratio is varied.

scholarly journals Experimental Research of the Secondary Flow in Rectilinear Turbine Cascades

1985 ◽  
Author(s):  
Ye Da-Jun ◽  
Zhou Li-Wei
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Experimental Research ◽  
Turbine Cascade ◽  
Experiment Data ◽  
Loss Model ◽  
Turbine Cascades ◽  
Secondary Flow Field

For studying the secondary flow in a turbine cascade, the flow field is measured in detail. The measurements of pressure and velocity are taken at various axial planes upstream of, within, and downstream of the cascade by a 4-hole probe. The static pressures are taken on the endwall, suction and pressure surfaces. By treating the experiment data the mechanism of the secondary flow field and the loss model are proposed in this paper.

Experimental and Numerical Investigation on the Aerodynamic Performance of a Compressor Cascade Using Blended Blade and End Wall

2017 ◽  
Author(s):  
Jiabin Li ◽  
Lucheng Ji ◽  
Weilin Yi
Keyword(s):  
Wind Tunnel ◽  
Flow Field ◽  
Turbulence Model ◽  
Numerical Study ◽  
Incidence Angle ◽  
Good Effect ◽  
Compressor Cascade ◽  
Corner Separation ◽  
Sst Turbulence Model ◽  
End Wall

Nowadays, the corner separation, occurring near the corner region formed by the suction surface of blade and end wall, has been an important limitation for the increasing of the aerodynamic loading in the compressor. The previous numerical studies indicate that the Blended Blade and End Wall (BBEW) technology is useful in delaying, or reducing, or even eliminating the corner separation. To further validate the concept, this paper presents combined experimental and numerical investigations on a BBEW cascade and its prototype. Firstly, the NACA65 linear compressor cascade with the turning angle 42 degrees was designed and tested in a low-speed wind tunnel. Then, the cascade with blended blade and end wall design was made and tested in the same wind tunnel. The experimental results show that the design of blended blade and end wall can improve the performance of the cascade when the incidence angle was positive or at the design point, and the total pressure loss coefficient was reduced by 7%–8%. The performance improvement mainly located from 10%–25% span heights. Secondly, based on the experimental data, the numerical study made by our internal code Turbo-CFD shows the difference of the simulation precision of the results, obtained from four different turbulence model after the mesh independence test. The four turbulence model is Spalart-Allmaras model, standard k-ε model, standard k-ω model, and shear stress transport k-ω model. For this case, the SST turbulence model has better performance compared with others. Thirdly, based on the results which were calculated with the turbulence model SST, the effect of the blended blade and end wall design was discussed. The numerical study shows that the design with the blended blade and end wall can have a good effect on the corner flow of the cascade. The strong three-dimensional corner separation, caused by the accumulation of the flow happening at the trail of the suction side was avoided, and the flow losses of the prototype cascade were reduced. Above all, the experiment shows that the design with blended blade and end wall can improve the performance of the cascade. Compared with the experiment data, the SST turbulence model shows the best results of the flow field. Based on the numerical results, the details of the flow field and the effect of the blended blade and end wall design on the corner separation are discussed and analyzed.

Effects of Turbulent Boundary Conditions on the Prediction of the Secondary Flow Field in a Linear Compressor Cascade

2016 ◽  
Author(s):  
Peter Busse ◽  
Andreas Krug ◽  
Martin Lange ◽  
Konrad Vogeler ◽  
Ronald Mailach
Keyword(s):  
Flow Field ◽  
Boundary Conditions ◽  
Secondary Flow ◽  
Turbulence Model ◽  
Length Scale ◽  
Compressor Cascade ◽  
Linear Compressor ◽  
Turbulent Length Scale ◽  
Linear Compressor Cascade ◽  
Secondary Flow Field

For most technical applications, simulations of the Reynolds-Averaged-Navier-Stokes equations has become a standard analysis tool, since it brings a good compromise between computational accuracy and costs. However, turbulence models have to be implemented to close the system of differential equations. To study the effects of turbulent boundary conditions on the prediction of the secondary flow field in a linear compressor cascade with tip clearance, the state of the art RANS solver TRACE in conjunction with Wilcox’ k-ω-turbulence model is used. Besides a stagnation point anomaly prevention, no turbomachinery specific modifications of the turbulence model are applied. Transition is not considered. The current investigations focus on the influence of the imposed turbulent inlet quantities (k0, ω0) on the development of the wall-bounded flow in the cascade. The turbulent kinetic energy k is basically described as a function of the turbulence intensity level measured in an equivalent experimental setup. For the reconstruction of turbulent fluctuations beyond measuring accessibility in the vicinity of the wall, an analytical approach is proposed and validated with DNS data of turbulent flat plate and fully developed channel flows. To identify the influence of different dissipation rates ω on the characteristics of the secondary flow, the free stream turbulent length scale LtFS is varied in four steps ranging from 0.2 up to 5 millimeters. Additionally, the effects of different span-wise length scale distributions across the inlet flow boundary layer are considered.

Numerical Simulation of Flow in a Horizontal Sedimentation Tank

2011 ◽  
Vol 130-134 ◽  
pp. 3624-3627
Author(s):  
W.L. Wei ◽  
Zhang Pei ◽  
Y.L. Liu
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Secondary Flow ◽  
Mixture Model ◽  
Turbulence Model ◽  
Two Phase ◽  
Sedimentation Tank ◽  
Phase Mixture ◽  
Good Agreement

In this paper, we use two-phase mixture model and the Realizable k-ε turbulence model to numerically simulate the advection secondary flow in a sedimentation tank. The PISO algorithm is used to decouple velocity and pressure. The comparisons between the measured and computed data are in good agreement, which indicates that the model can fully simulate the flow field in a sedimentation tank.

scholarly journals LES and RANS Analysis of the End-Wall Flow in a Linear LPT Cascade: Part I — Flow and Secondary Vorticity Fields Under Varying Inlet Condition

2018 ◽  
Author(s):  
R. Pichler ◽  
Yaomin Zhao ◽  
R. D. Sandberg ◽  
V. Michelassi ◽  
R. Pacciani ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Secondary Flow ◽  
Flow Characteristics ◽  
Flow Region ◽  
Secondary Flows ◽  
Wall Boundary Layer ◽  
Wall Boundary ◽  
Wall Flow ◽  
End Wall ◽  
The Impact

In low-pressure-turbines (LPT) around 60–70% of losses are generated away from end-walls, while the remaining 30–40% is controlled by the interaction of the blade profile with the end-wall boundary layer. Experimental and numerical studies have shown how the strength and penetration of the secondary flow depends on the characteristics of the incoming end-wall boundary layer. Experimental techniques did shed light on the mechanism that controls the growth of the secondary vortices, and scale-resolving CFD allowed to dive deep into the details of the vorticity generation. Along these lines, this paper discusses the end-wall flow characteristics of the T106 LPT profile at Re = 120K and M = 0.59 by benchmarking with experiments and investigating the impact of the incoming boundary layer state. The simulations are carried out with proven Reynolds-averaged Navier–Stokes (RANS) and large-eddy simulation (LES) solvers to determine if Reynolds Averaged models can capture the relevant flow details with enough accuracy to drive the design of this flow region. Part I of the paper focuses on the critical grid needs to ensure accurate LES, and on the analysis of the overall time averaged flow field and comparison between RANS, LES and measurements when available. In particular, the growth of secondary flow features, the trace and strength of the secondary vortex system, its impact on the blade load variation along the span and end-wall flow visualizations are analysed. The ability of LES and RANS to accurately predict the secondary flows is discussed together with the implications this has on design.

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