Modeling Convective Boiling in Single Diverging Channel With In-Situ Vapor Extraction

Author(s):  
Saran Salakij ◽  
James A. Liburdy ◽  
Deborah V. Pence

The present work shows the potential of using a diverging channel with in-situ vapor extraction as a means to reduce flow instability in microscale flow boiling. It has been shown that diverging channel helps stabilize convective boiling flow. In-situ vapor extraction is proposed as an alternative method that helps further stabilize flow boiling. The main concept of in-situ vapor extraction is to reduce the vapor available inside the channel where it forms by locally extracting vapor through a hydrophobic porous membrane that forms a wall of the channel to stabilize the flow and reduce pressure drop along the channel. In-situ vapor extraction of boiling flow in a microchannel also has the potential to reduce the required pressure to drive the flow through the channel without losing the benefit of convective boiling heat transfer. In this study, four microchannels, each with a range extraction pressures, are evaluated using a one-dimensional predictive model. Each channel is 50 mm and has a mid-channel width of 500 microns and height of 500 microns. The half angle of divergence of the channels varies: 0, 0.11, 0.23, and 0.34 degrees. Wall heat flux values range from 13.3 to 133 W/cm2. Extracted mass flow rates, global pressure drop across the channels, and quality at the channel outlet are presented as a function of heat flux and extraction pressure. Local variations of pressure, quality and bulk fluid temperature are also presented. Stability is predicted by a newly proposed criterion applicable for a diverging channel with in-situ vapor extraction. The results show that in-situ vapor extraction significantly reduces pressure drop for all channel configurations. Although the drop in pressure across the diverging channels is less influenced by vapor extraction than the non-diverging channel, the coupling of diverging channels and vapor extraction considerably improves the predicted stability of the flow.

Author(s):  
Saran Salakij ◽  
James A. Liburdy ◽  
Deborah V. Pence

The pressure drop of convective boiling flow may be reduced by extracting vapor locally since the entire generated vapor does not have to travel through the entire channel length. In this study, the theoretical model was developed to simulate a convective boiling flow through a fractal-like branching microchannel network with vapor extraction. The fractal-like branching microchannel network has a porous membrane forming one wall of the channels. Vapor extraction occurs by applying a vacuum across the membrane. Sample predictive local conditions and global results are presented and discussed. The predicting results are classified into two groups: low inlet flow rate-low heat flux and high inlet flow rate-high heat flux. The results show that to increase extracted vapor mass flow rate, either decreasing supplying extracting pressure or increasing permeability of the porous membrane must be applied. As the amount of vapor extracting increases, the reduction in pressure drop across the channel and the exit vapor quality is achieved.


Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles

In this paper we reported an advanced structure, the Piranha Pin Fin (PPF), for microchannel flow boiling. Fluid flow and heat transfer performance were evaluated in detail with HFE7000 as working fluid. Surface temperature, pressure drop, heat transfer coefficient and critical heat flux (CHF) were experimentally obtained and discussed. Furthermore, microchannels with different PPF geometrical configurations were investigated. At the same time, tests for different flow conditions were conducted and analyzed. It turned out that microchannel with PPF can realize high-heat flux dissipation with reasonable pressure drop. Both flow conditions and PPF configuration played important roles for both fluid flow and heat transfer performance. This study provided useful reference for further PPF design in microchannel for flow boiling.


Author(s):  
Farzad Houshmand ◽  
Hyoungsoon Lee ◽  
Mehdi Asheghi ◽  
Kenneth E. Goodson

As the proper cooling of the electronic devices leads to significant increase in the performance, two-phase heat transfer to dielectric liquids can be of an interest especially for thermal management solutions for high power density devices with extremely high heat fluxes. In this paper, the pressure drop and critical heat flux (CHF) for subcooled flow boiling of methanol at high heat fluxes exceeding 1 kW/cm2 is investigated. Methanol was propelled into microtubes (ID = 265 and 150 μm) at flow rates up to 40 ml/min (mass fluxes approaching 10000 kg/m2-s), boiled in a portion of the microtube by passing DC current through the walls, and the two-phase pressure drop and CHF were measured for a range of operating parameters. The two-phase pressure drop for subcooled flow boiling was found to be significantly lower than the saturated flow boiling case, which can lead to lower pumping powers and more stability in the cooling systems. CHF was found to be increasing almost linearly with Re and inverse of inner diameter (1/ID), while for a given inner diameter, it decreases with increasing heated length.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.


2016 ◽  
Vol 798 ◽  
pp. 299-349 ◽  
Author(s):  
Bo Sun ◽  
Sudheer Tenneti ◽  
Shankar Subramaniam ◽  
Donald L. Koch

Fluctuations in the gas-phase velocity can contribute significantly to the total gas-phase kinetic energy even in laminar gas–solid flows as shown by Mehrabadi et al. (J. Fluid Mech., vol. 770, 2015, pp. 210–246), and these pseudo-turbulent fluctuations can also enhance heat transfer in gas–solid flow. In this work, the pseudo-turbulent heat flux arising from temperature–velocity covariance, and average fluid-phase conduction during convective heat transfer in a gas–solid flow are quantified and modelled over a wide range of mean slip Reynolds number and solid volume fraction using particle-resolved direct numerical simulations (PR-DNS) of steady flow through a random assembly of fixed isothermal monodisperse spherical particles. A thermal self-similarity condition on the local excess temperature developed by Tenneti et al. (Intl J. Heat Mass Transfer, vol. 58, 2013, pp. 471–479) is used to guarantee thermally fully developed flow. The average gas–solid heat transfer rate for this flow has been reported elsewhere by Sun et al. (Intl J. Heat Mass Transfer, vol. 86, 2015, pp. 898–913). Although the mean velocity field is homogeneous, the mean temperature field in this thermally fully developed flow is inhomogeneous in the streamwise coordinate. An exponential decay model for the average bulk fluid temperature is proposed. The pseudo-turbulent heat flux that is usually neglected in two-fluid models of the average fluid temperature equation is computed using PR-DNS data. It is found that the transport term in the average fluid temperature equation corresponding to the pseudo-turbulent heat flux is significant when compared to the average gas–solid heat transfer over a significant range of solid volume fraction and mean slip Reynolds number that was simulated. For this flow set-up a gradient-diffusion model for the pseudo-turbulent heat flux is found to perform well. The Péclet number dependence of the effective thermal diffusivity implied by this model is explained using a scaling analysis. Axial conduction in the fluid phase, which is often neglected in existing one-dimensional models, is also quantified. As expected, it is found to be important only for low Péclet number flows. Using the exponential decay model for the average bulk fluid temperature, a model for average axial conduction is developed that verifies standard assumptions in the literature. These models can be used in two-fluid simulations of heat transfer in fixed beds. A budget analysis of the mean fluid temperature equation provides insight into the variation of the relative magnitude of the various terms over the parameter space.


Author(s):  
Qian You ◽  
Ibrahim Hassan ◽  
Lyes Kadem

The experiments are conducted to study the flow boiling instability in a single microtube with 0.889 mm hydraulic diameter in vertical upward and downward flow directions (VU and VD). The subcooled dielectric liquid FC-72 is driven at mass fluxes varying from 700 to 1400 kg/m2·s, and the heat flux uniformly applied on the microtube surface is up to 9.6 W/cm2. The onsets of flow oscillations (OFIs) in both flow directions are observed. Their oscillation types and characteristics are presented as well. The effects of mass flux and heat flux on flow instability in vertical flow directions are discussed. The results show that as the mass flux increases, the OFI occurrence is postponed, and the compounded oscillation types (Ledinegg, pressure drop and density wave oscillations) turn to pressure drop type dominant. At low mass fluxes, the OFI appears earlier in VD than in VU due to the buoyancy force impeded the bubble discharging. As the mass flux increases, the OFI appearance in VD is close to the ones in VU and its flow oscillations tend to be re-stabilized. After OFIs appeared at a given mass flux, with more heat flux added, the density wave oscillation type in VU becomes more active. However, at a constant mass flux, as the heat flux increases, the flow instability in VD becomes “stable” which may be due to the rapid flow pattern change, and this kind of “stable” is not expected because the local dryout may accompany. Hence, the microtube with vertical upward flow direction (VU) performs better from flow boiling instability point of view.


Author(s):  
Sira Saisorn ◽  
Pochai Srithumkhant ◽  
Pakorn Wongpromma ◽  
Maturose Suchatawat ◽  
Somchai Wongwises

Two-phase flow of R-134a with high confinement number was experimentally carried out in this study. Flow boiling conditions for different orientations were controlled to take place in a stainless steel tube having a diameter of 0.5 mm. Based on a saturation pressure of 8 bar, a heat flux range of 2–26 kW/m2, and a mass flux range of 610–815 kg/m2s, a constant surface heat flux condition was controlled by applied DC power supply on the test section. The flow behaviors were described based on flow pattern and pressure drop data while heat transfer mechanisms were explained by using heat transfer coefficient data. In this work, nucleate boiling was observed, and the importance of the change in the flow direction was neglected, corresponding to the confinement number of around 1.7.


Author(s):  
Tailian Chen ◽  
Suresh V. Garimella

The effects of dissolved air in the dielectric liquid FC-77 on flow boiling in a microchannel heat sink containing 10 parallel channels, each 500 μm wide and 2.5 mm deep, were experimentally investigated. Experiments were conducted before and after degassing, at three flow rates in the range of 30 to 50 ml/min. The dissolved air resulted in a significant reduction in wall temperature at which bubbles were first observed in the microchannels. Analysis of the results suggests that the bubbles observed initially in the undegassed liquid were most likely air bubbles. Once the boiling process is initiated, the wall temperature continues to increase for the undegassed liquid, while it remains relatively unchanged in the case of the degassed liquid. Prior to the inception of boiling in the degassed liquid, the heat transfer coefficients with the undegassed liquid were 300–500% higher than for degassed liquid, depending on the flow rate. The heat transfer coefficients for both cases reach similar values at high heat fluxes (over 120 kW/m2) once the boiling process with the degassed liquid was well established. The boiling process induced a significant increase in pressure drop relative to single-phase flow; the pressure drop for undegassed liquid was measured to be higher than for degassed liquid once the boiling process became well established in both cases. Flow instabilities were induced by the boiling process, and the magnitude of the instability was quantified using the standard deviation of the measured pressure drop at a given heat flux. It was found that the magnitude of flow instability increased with increasing heat flux in both the undegassed and degassed liquids, with greater flow instability noted in the undegassed liquid.


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