Two Large-Amplitude/Long-Period Oscillating Boiling Modes in Silicon Microchannels

Author(s):  
H. Y. Wu ◽  
Ping Cheng

A simultaneous visualization and measurement study has been carried out to investigate flow boiling of water in the 8 parallel silicon microchannels heated from below. It is found that there are two large-amplitude/long-period oscillating boiling modes exist in microchannels depending on the amounts of heat flux and mass flux. When the outlet water temperature is at saturation temperature and the wall temperatures are superheated, while the inlet water temperature is still subcooled, a Liquid/Two-phase Alternating Flow (LTAF) mode appears in the microchannels. This LTAF mode disappears when the inlet temperatures reaches the saturation temperature. As the heat flux is further increased such that the outlet water is superheated while the inlet water temperature is oscillating between subcooled and saturation temperature, a Liquid/Two-phase/Vapor Alternating Flow (LTVAF) mode begins. During these two unstable boiling modes, there are large-amplitude and long-period oscillations of water and wall temperatures with respect to time. Bubbly flow as well as some peculiar two-phase flow pattern are observed during the two-phase flow periods of the two unstable modes in the microchannels.

2016 ◽  
Vol 818 ◽  
pp. 23-27
Author(s):  
Agus Sunjarianto Pamitran ◽  
Nasruddin ◽  
Helmi Dadang Ardiansyah ◽  
Muhammad Idrus Alhamid

The characteristics of two-phase flow boiling of R-290 are required for replacing R-22 that has been phased-out. The present study focuses on experimental pressure drop for R-22 and R-290. The experiment was run with heat flux of 5.09 kW/m2 to 19.03 kW/m2, mass flux of 114.91 kg/m2s to 751.74 kg/m2s and saturation temperature of 4.77°C to 18.12°C. The present result showed that pressure drop was affected by heat flux, mass flux and saturation temperature. Lower mass flux, heat flux and saturation temperature results in lower pressure drop. The pressure drop of R-290 is lower than that of R-22. Among the existing pressure drop prediction methods, Lokhart-Martinelli (1949) gives the best prediction for the present pressure drop data.


2016 ◽  
Vol 78 (8-4) ◽  
Author(s):  
Agus Sunjarianto Pamitran ◽  
Sentot Novianto ◽  
Normah Mohd-Ghazali ◽  
Nasruddin Nasruddin ◽  
Raldi Koestoer

Two-phase flow boiling pressure drop experiment was conducted to observe its characteristics and to develop a new correlation of void fraction based on the separated model. Investigation is completed on the natural refrigerant R-290 (propane) in a horizontal circular tube with a 7.6 mm inner diameter under experimental conditions of 3.7 to 9.6 °C saturation temperature, 10 to 25 kW/m2 heat flux, and 185 to 445 kg/m2s mass flux. The present experimental data was used to obtain the calculated void fraction which then was compared to the predicted void fraction with 31 existing correlations. A new void fraction correlation for predicting two-phase flow boiling pressure drop, as a function of Reynolds numbers, was proposed. The measured pressure drop was compared to the predicted pressure drop with some existing pressure drop models that use the newly developed void fraction model. The homogeneous model of void fraction showed the best prediction with 2% deviation


Author(s):  
Claudi Marti´n-Callizo ◽  
Bjo¨rn Palm ◽  
Wahib Owhaib ◽  
Rashid Ali

The present work reports on flow boiling visualization of refrigerant R-134a in a vertical circular channel with internal diameter of 1.33 mm and 235 mm in heated length. Quartz tube with a homogeneous ITO-coating is used allowing heating and simultaneous visualization. Flow patterns have been observed along the heated length with the aid of a digital camera with close-up lenses. From the flow boiling visualization, seven distinct two-phase flow patterns have been observed: Isolated bubbly flow, confined bubbly flow, slug flow, churn flow, slug-annular flow, annular flow, and mist flow. Two-phase flow pattern observations are presented in the form of flow pattern maps. Finally, the experimental flow pattern map is compared to models developed for conventional sizes as well as to a microscale map for air-water mixtures available in the literature, showing a large discrepancy.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Daniel Lorenzini ◽  
Yogendra K. Joshi

The computational fluid dynamics (CFD) modeling of boiling phenomena has remained a challenge due to numerical limitations for accurately simulating the two-phase flow and phase-change processes. In the present investigation, a CFD approach for such analysis is described using a three-dimensional (3D) volume of fluid (VOF) model coupled with a phase-change model accounting for the interfacial mass and energy transfer. This type of modeling allows the transient analysis of flow boiling mechanisms, while providing the ability to visualize in detail temperature, phase, and pressure distributions for microscale applications with affordable computational resources. Results for a plain microchannel are validated against benchmark correlations for heat transfer (HT) coefficients and pressure drop as a function of the heat flux and mass flux. Furthermore, the model is used for the assessment of two-phase cooling in microelectronics under a realistic scenario with nonuniform heat fluxes at localized regions of a silicon microchannel, relevant to the cooling layer of 3D integrated circuit (IC) architectures. Results indicate the strong effect of two-phase flow regime evolution and vapor accumulation on HT. The effects of reduced saturation pressure, subcooling, and flow arrangement are explored in order to provide insight about the underlying physics and cooling performance.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Claudi Martín-Callizo ◽  
Björn Palm ◽  
Wahib Owhaib ◽  
Rashid Ali

The present work reports on flow boiling visualization of refrigerant R-134a in a vertical circular channel with an internal diameter of 1.33 mm and 235 mm in heated length. A quartz tube with a homogeneous Indium Tin Oxide coating is used to allow heating and simultaneous visualization. Flow patterns have been observed along the heated length with the aid of high-speed complementary metal oxide semiconductor (CMOS) digital camera. From the flow boiling visualization, seven distinct two-phase flow patterns have been observed: isolated bubbly flow, confined bubbly flow, slug flow, churn flow, slug-annular flow, annular flow, and mist flow. Two-phase flow pattern observations are presented in the form of flow pattern maps. The effects of the saturation temperature and the inlet subcooling degree on the two-phase flow pattern transitions are elucidated. Finally, the experimental flow pattern map is compared with models developed for conventional sizes as well as to a microscale map for air-water mixtures available in literature, showing a large discrepancy.


2016 ◽  
Vol 819 ◽  
pp. 371-375
Author(s):  
Agus Sunjarianto Pamitran ◽  
Sentot Novianto ◽  
T.A. Simanjuntak ◽  
Nasruddin ◽  
Muhammad Idrus Alhamid

This study experimentally investigated two-phase flow pressure drop of propane as refrigerant in horizontal small tube. Inner diameter and length of the tube were 7.6 mm and 1.07 m, respectively. In order to get pressure drop data, the experiment was conducted in various conditions of 10 to 25 kW m-2 heat flux, 200 to 628 kg m-2 s-1 mass flux, and 4.0 to 11.7°C saturation temperature. This study clearly showed the effect of heat flux, mass flux, and saturation temperature on the pressure drop of propane. This study also investigated which fluid properties gave higher effect on the frictional pressure drop due to its change over the process based on the recent experiment data. The existing pressure drop correlations were evaluated against the experimental result.


Author(s):  
Tie Jun Zhang ◽  
Siyu Chen ◽  
Evelyn N. Wang

Two-phase microchannel cooling promises high heat flux removal for high-performance electronics and photonics. However, the heat transfer performance of flow boiling microchannels is limited by the critical heat flux (CHF) conditions. For variable heat inputs and variable fluid flows, it is essential to predict CHFs accurately for effective and efficient two-phase microchannel cooling. To characterize the CHF and pressure drop in flow boiling microchannels, a separated-flow model is proposed in this paper based on fundamental two-phase flow mass, energy, momentum conservation and wall energy conservation laws. With this theoretical framework, the relationship among liquid/vapor interfacial instability, two-phase flow characteristics and CHF is further studied. This mechanistic model also provides insight into the design and operational guidelines for advanced electronics and photonics cooling technologies.


2021 ◽  
Vol 9 ◽  
Author(s):  
Na Liu ◽  
Qian Zhao ◽  
Zhixiang Lan

Two-phase flow regimes were experimentally investigated during the entire condensation process of refrigerant R152a in a circular glass minichannel. The inner and outer diameters of the test minichannel were 0.75 and 1.50 mm. The channel was 500 mm long to allow observation of all the two-phase flow regimes during the condensation process. The experiments used saturation temperatures from 30 to 50°C, a mass flux of 150 kg/(m2·s) and vapor qualities from 0 to 1. The annular, intermittent and bubbly flow regimes were observed for the experimental conditions in the study. The absence of the stratified flow regime shows that the gravitational effect is no longer dominant in the minichannel for these conditions. Vapor-liquid interfacial waves, liquid bridge formation and vapor core breakage were observed in the minichannel. Quantitative measurements of flow regime transition locations were carried out in the present study. The experiments also showed the effects of the saturation temperature and the cooling water mass flow rate on flow regime transitions. The results show that the annular flow range decreases and the intermittent and bubbly flow ranges change little with increasing saturation temperature. The cooling water mass flow rate ranging from 38.3 kg/h to 113.8 kg/h had little effect on the flow regime transitions.


Author(s):  
Ronald Akbar ◽  
Jong Taek Oh ◽  
Agus Sunjarianto Pamitran

Various experiments have been conducted on the heat transfer coefficient of two-phase flow boiling in mini channel tubes. In addition to obtaining data on the heat transfer coefficients through experiments, many researchers have also compared their experimental data using existing correlations. This research aims to determine the characteristics of the heat transfer coefficient of refrigerant R290 from the data used by processing and knowing the best heat transfer coefficient correlation in predicting the experimental data so that the results are expected to be a reference for designing a heat exchanger or for further research. The experimental data predicted is the two-phase flow boiling in a horizontal tube 3 mm diameter, with the mass flux of 50-180 kg/m2s, heat flux of 5-20 kW/m2, saturation temperature of 0-11 °C, and vapor quality of 0-1. The correlation used in this research is based on the asymptotic flow model, where the model is a combination of the nucleate and convective flow boiling mechanisms. The results show an effect of mass flux and heat flux on the experimental heat transfer coefficient and the predicted R290 heat transfer coefficient with asymptotic correlations had a good and similar result to the experimental data.


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