Subcooled Flow Boiling Inception and Heat Transfer of Water in a Circular Tube Under Pulsatile Flow

Author(s):  
Hongsheng Yuan ◽  
Sichao Tan ◽  
Kun Cheng ◽  
Xiaoli Wu ◽  
Chao Guo ◽  
...  

The flow rate can fluctuate in offshore nuclear power systems which are exposed to wind and waves, as well as in loops where flow instabilities occur, resulting in different thermal-hydraulic characteristics compared with that under steady flow. Among the thermal-hydraulic characteristics, onset of nucleate boiling (ONB) model determines whether the fluid is boiling, and boiling heat transfer is crucial to equipment performance and safety, both being key issues in subcooled flow boiling. Therefore, an experimental study was conducted to investigate how an imposed periodic flow oscillation affects the boiling inception and heat transfer of subcooled flow boiling of water in a vertical tube. The experiments were conducted under atmospheric pressure with the average flow rate ranging from 96kg/m2s to 287kg/m2s and heat flux ranging from 10kW/m2 to 197kW/m2. The relative pulsatile amplitude range is 0.1–0.3 and pulsatile period range is 10s-30s. Photographic images and thermal parameters such as temperatures and flow rate were recorded. The lack of nucleation site on the heated surface of the test section results in high wall superheat at ONB. The effects of pulsatile amplitude and period on superheat at boiling onset and average heat transfer were analyzed. The results show that the superheat at boiling inception is decreased when the average heat flux is lower than the heat flux at boiling inception of the corresponding steady flow, and the superheat at boiling onset is increased when the average heat flux is higher than the heat flux at boiling onset of the corresponding steady flow. The above effect of flow rate pulsation on superheat increases with increasing amplitude and decreasing period, and the mechanism can be explained by boiling nucleation theory. The lack of large active nucleation site also affects the boiling heat transfer. By comparing the contribution of nucleate boiling to heat transfer with the widely used Cooper’s pool boiling correlation, the subcooled flow boiling was found suppressed by convection. The average heat transfer of both the intermittent flow boiling and the single phase flow is influenced by flow oscillation.

2020 ◽  
Vol 3 (2) ◽  
pp. 33
Author(s):  
M. M. Sarafraz ◽  
H. Arya

The subcooled flow boiling heat transfer characteristics of n-heptane and water is conducted for an upward flow inside the vertical annulus with an inner gap of 30 mm, in different heat fluxes up to 132kW.m-2, subcooling max.:30C, flow rate: 1.5 to 3.5lit.min-1 under the atmospheric pressure. The measured data indicate that the subcooled flow boiling heat transfer coefficient significantly increases with increasing liquid flow rate and heat flux and slightly decreases with decreasing the subcooling level. Although results demonstrate that subcooling is the most effective operation parameter on onset of nucleate boiling such that with decreasing the subcooling level, the inception heat flux significantly decreases. Besides, recorded results from the visualization of flow show that the mean diameter of the bubbles departing from the heating surface decreases slightly with increasing the flow rate and slightly decreases with decreasing the subcooling level. Meanwhile, comparisons of the present heat transfer data for n-heptane and water in the same annulus and with some existing correlations are investigated. Results of comparisons reveal an excellent agreement between experimental data and those of calculated by Chen Type model and Gungor–Winterton predicting correlation.


2002 ◽  
Vol 124 (4) ◽  
pp. 717-728 ◽  
Author(s):  
Nilanjana Basu ◽  
Gopinath R. Warrier ◽  
Vijay K. Dhir

The partitioning of the heat flux supplied at the wall is one of the key issues that needs to be resolved if one is to model subcooled flow boiling accurately. The first step in studying wall heat flux partitioning is to account for the various heat transfer mechanisms involved and to know the location at which the onset of nucleate boiling (ONB) occurs. Active nucleation site density data is required to account for the energy carried away by the bubbles departing from the wall. Subcooled flow boiling experiments were conducted using a flat plate copper surface and a nine-rod (zircalloy-4) bundle. The location of ONB during the experiments was determined from visual observations as well as from the thermocouple output. From the data obtained it is found that the heat flux and wall superheat required for inception are dependent on flow rate, liquid subcooling, and contact angle. The existing correlations for ONB underpredict the wall superheat at ONB in most cases. A correlation for predicting the wall superheat and wall heat flux at ONB has been developed from the data obtained in this study and that reported in the literature. Experimental data are within ±30 percent of that predicted from the correlation. Active nucleation site density was determined by manually counting the individual sites in pictures obtained using a CCD camera. Correlations for nucleation site density, which are independent of flow rate and liquid subcooling, but dependent on contact angle have been developed for two ranges of wall superheat—one below 15°C and another above 15°C.


Author(s):  
Hongsheng Yuan ◽  
Xin Liu ◽  
Li Feng ◽  
Sichao Tan ◽  
Nailiang Zhuang ◽  
...  

In thermohydraulic analysis, unsteady subcooled flow boiling is of vital importance to both natural circulation systems where flow instabilities are frequently encountered and offshore nuclear power systems which operate under the influence of ocean waves. An experimental study was conducted here to investigate how an imposed periodic flow oscillation affects the subcooled flow boiling heat transfer of water in a vertical tube. The average heat transfer characteristics and variations of the transient parameters are investigated. The result shows that there is a wall temperature overshoot as a consequence of boiling onset and the wall temperature downstream of boiling front could even drop below the saturation temperature under the high inlet subcooling of 75 °C. Under flow pulsation, intermittent flow boiling appears, when the imposed heat flux, q, is close to the boiling onset heat flux of steady flow, qs,onset. As a result of intermittent flow boiling, the average wall temperature of pulsating flow is lower than the wall temperature in steady flow when the q<qs,onset and the average wall temperature of pulsating flow is higher than the wall temperature in steady flow when the q>qs,onset. Moreover, during intermittent flow boiling, the boiling induced a decrease of the total pressure drop and can cause a large pressure fluctuation. In addition, two types variation of outlet fluid temperature fluctuations were observed and the wall temperatures present an extra local maximum and minimum values beside the extrema corresponding to the extremal mass flux.


2020 ◽  
Vol 6 (4) ◽  
Author(s):  
Sai Raja Gopal Vadlamudi ◽  
Arun K. Nayak

Abstract Subcooled flow boiling is widely used as a mode of heat transfer in many industries, especially in nuclear reactors. Despite its advantages, the heat transfer is hampered beyond a certain flux due to a phenomenon known as departure from nucleate boiling (DNB). It is important to determine the void fraction profiles, especially the near-wall void fractions, to evaluate the limiting heat flux conditions. The two-fluid Eulerian model, coupled with the heat flux partitioning model, is widely used to predict subcooled flow boiling characteristics. Over the years, many researchers have not considered lift and wall lubrication forces in their modeling of subcooled flow boiling. Few researchers have considered the Tomiyama model for lift force; however, their results were not encouraging. Moreover, there is no systematic study in evaluating the impact of lift and wall lubrication forces on subcooled flow boiling. In this paper, various lift and wall lubrication models are compared to understand the implications of these forces on void distribution. The advantages and limitations of the models are discussed in detail.


Author(s):  
Fan Pu

Two fluid model integrating a set of closure relationships (such as inter-phase heat transfer model, inter-phase mass transfer model, inter-phase momentum transfer model, mean bubble diameter model, bubble departure diameter model, bubble departure frequency model, onset of nucleate boiling model, wall heat flux partition model) are applied to solve the local flow and heat transfer of subcooled flow boiling under low pressure, and local flow parameters such as volume fraction, liquid velocity, vapor phase etc. are obtained using developed code. The subcooled flow boiling results predicted in this paper are compared to the subcooled flow boiling experimental results of TH Lee etc. in annular channel with inner tube heated uniformly and adiabatic outer tube, and they agree well. The code can also be used to predict the multiphase flow field in power reactor core when the subcooled flow boiling take place and the critical heat flux of Departure Nucleate Boiling (DNB) in reactor core and it is meaningful for reactor core design.


Author(s):  
C. Schneider ◽  
R. Hampel ◽  
A. Traichel ◽  
A. Hurtado ◽  
S. Meissner ◽  
...  

During full power operation of Pressurized Water Reactors (PWR), heat transfer phenomena of subcooled nucleate boiling may occur on the surface of the fuel rods. Despite high subcooling, this behavior results from the high heat flux up to 100 W/cm2 where vapor bubbles condensate when they are detached from the rod surface. In case of an accident with disturbance of cooling during transition from bubble to film boiling the critical heat flux (CHF) can be reached. This paper outlines the experimental investigation of heat transfer during subcooled flow boiling on a capillary tube. To investigate the heat transfer processes under these boiling conditions, a test facility for flow boiling with access for optical measuring methods was constructed. The temperature is measured with a thermocouple inside the tube while boiling bubbles are generated on the outside. For different subcooling and flow velocity the heat flux is increased in a range from zero up to approximately 115 W/cm2. The major aims of these investigations are to generate a database for modeling of these dependencies in computational fluid dynamic (CFD) codes and enhance the knowledge of phenomenological effects of subcooled flow boiling. This provides a contribution for the prediction of the critical heat flux with simulation codes.


Author(s):  
Hiroyasu Ohtake ◽  
Yasuo Koizumi ◽  
Norihumi Higono

Onset of nucleate boiling — ONB — and critical heat flux — CHF — on subcooled flow boiling under oscillatory flow and vibration conditions, focusing on liquid velocity, amplitude and frequency of oscillation and vibration were investigated experimentally. Experiments were conducted using a copper thin-film and subcooled water in a range of the liquid velocity from 0.27 to 4.07 m/s at 0.10MPa. The liquid subcooling was 20K. Frequency of oscillatory flow was 2, 4 and 6 Hz, respectively; amplitude of oscillatory flow was 25 and 50% in a ratio of main flow rate, respectively. For the vibration condition, the test section was set on a vibration table. The acceleration was 1.3 and 4.2 m/s2, respectively; the frequency was 2, 4 and 20 Hz, respectively. The present experimental results showed that temperature at ONB and critical heat flux for oscillatory flow were lower than those for steady flow. The decreasing of liquid velocity by oscillatory caused the ONB and the CHF to decrease. Critical heat fluxes under the vibration conditions were higher than those for steady flow. The CHF under the vibration condition was increased with an increasing of acceleration of vibration. According to present observations, coalesced bubble on the heater was frequently released by vibration of the test heater. This behavior causes the CHF to become higher under the vibration condition. Furthermore, the effects of oscillation and vibration on velocity profile in a channel were estimated to discuss behaviors of a coalesced bubble on a heater.


Author(s):  
Kan Zhou ◽  
Junye Li ◽  
Zhao-zan Feng ◽  
Wei Li ◽  
Hua Zhu ◽  
...  

For improving the functionality and signal speed of electronic devices, electronic components have been miniaturized and an increasing number of elements have been packaged in the device. As a result there has been a steady rise in the amount of heat necessitated to be dissipated from the electronic device. Recently microchannel heat sinks have been emerged as a kind of high performance cooling scheme to meet the heat dissipation requirement of electronics packaging, In the present study an experimental study of subcooled flow boiling in a high-aspect-ratio, one-sided heating rectangular microchannel with gap depth of 0.52 mm and width of 5 mm was conducted with deionized water as the working fluid. In the experimental operations, the mass flux was varied from 200 to 400 kg/m2s and imposed heat flux from 3 to 20 W/cm2 while the fluid inlet temperature was regulated constantly at 90 °C. The boiling curves, flow pattern and onset of nucleate boiling of subcooled flow boiling were investigated through instrumental measurements and a high speed camera. It was found that the slope of the boiling curves increased sharply once the superheat needed to initiate the onset of nucleate boiling was attained, and the slope was greater for lower mass fluxes, with lower superheat required for boiling incipience. As for the visualization images, for relatively lower mass fluxes the bubbles generated were larger and not easy to depart from the vertical upward placed narrow microchannel wall, giving elongated bubbly flow and reverse backflow. The thin film evaporation mechanism dominated the entire test section due to the elongated bubbles and transient local dryout as well as rewetting occurred. Meanwhile the initiative superheat and heat flux of onset of nucleate boiling were compared with existing correlations in the literature with good agreement.


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