A New Approach to End Effect Attenuation in Elastic Finite Length Line Contacts Between Revolution Bodies

Author(s):  
Emanuel Diaconescu

There are many methods for attenuation of end effects in finite length line Hertz contacts. A new one is proposed herein by using an even polynomial generatrix for the equivalent rigid roller. The elastic contact between high order polynomial surfaces is used to get a nearly flat maximum pressure along the line contact. According to a reversed method, contact half-axes and central pressure are imposed. The longitudinal roller profile found numerically is indeed an even order polynomial. The method is validated numerically by a GC-DCFFT method.

Author(s):  
Emanuel Diaconescu

The end effect attenuation in finite length line contacts is mainly approached for cylindrical bodies. Multi-radius crowning may remove end effects in tapered roller contacts. Another method for leveling maximum pressure in these contacts is the use of polynomial generatrix. This paper investigates the effect of this generatrix in tapered roller contacts. An improved pressure distribution is obtained. This has a nearly flat maximum value along most of contact length.


Author(s):  
Marilena Glovnea ◽  
Emanuel Diaconescu

Important end effects occur in Hertz-like finite length line contacts. If the length of shorter contacting cylinder is bounded by flat surfaces, the pressure tends to infinity at both ends. Many design measures were advanced to reduce or attenuate these pressure riser effects. These imply modification of contact geometry and, in most cases, numerical investigations. Few experiments were performed to check the actual contact between modified surfaces. Applying a previous proposal, contact area between a modified steel roller and a sapphire window is measured by scanning the reflectivity of metallic surface. A typical “dog bone” shape for this area is found. Lateral extensions of contact area, measured experimentally for a roller with rounded edges, agree well with numerical results obtained by a new, refined numerical procedure.


2021 ◽  
Vol 154 (15) ◽  
pp. 154203
Author(s):  
Michael Woerner ◽  
Ahmed Ghalgaoui ◽  
Klaus Reimann ◽  
Thomas Elsaesser

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Tao He ◽  
Jiaxu Wang ◽  
Zhanjiang Wang ◽  
Dong Zhu

Line contact is common in many machine components, such as various gears, roller and needle bearings, and cams and followers. Traditionally, line contact is modeled as a two-dimensional (2D) problem when the surfaces are assumed to be smooth or treated stochastically. In reality, however, surface roughness is usually three-dimensional (3D) in nature, so that a 3D model is needed when analyzing contact and lubrication deterministically. Moreover, contact length is often finite, and realistic geometry may possibly include a crowning in the axial direction and round corners or chamfers at two ends. In the present study, plasto-elastohydrodynamic lubrication (PEHL) simulations for line contacts of both infinite and finite length have been conducted, taking into account the effects of surface roughness and possible plastic deformation, with a 3D model that is needed when taking into account the realistic contact geometry and the 3D surface topography. With this newly developed PEHL model, numerical cases are analyzed in order to reveal the PEHL characteristics in different types of line contact.


2021 ◽  
pp. 1-29
Author(s):  
Ali Yalpanian ◽  
Raynald Guilbault

Abstract This study allows contact models based on semi-analytical methods including the impacts of thermoelastic deformations in contacts of finite dimension bodies. The proposed method controls heat flows crossing free boundaries. A comparison with FEA reveals that the proposed method can reduce the calculation times by more than 98%. The paper introduces the thermoelasticity effects into thermal-elastohydrodynamic lubrication (TEHL) modeling of line contact problems. The analysis reveals that including thermoelastic deformations changes the pressure profile and tends to localize the pressure close to the distribution center. Compared to TEHL simulations, the examined configurations caused an overall increase in the maximum pressure by about 9%, an overall film thickness reduction of about 7%, and an overall temperature increase of about 2 K.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Yaser Bastani ◽  
Marcio de Queiroz

A new method for determining a closed-form expression for the hydrodynamic forces in finite-length plain journal bearings is introduced. The method is based on applying correction functions to the force models of the infinitely long (IL) or infinitely short (IS) bearing approximation. The correction functions are derived by modeling the ratio between the forces from the numerical integration of the two-dimensional Reynolds equation and the forces from either the IL or IS bearing approximation. Low-order polynomial models, dependent on the eccentricity ratio and aspect ratio, are used for the correction functions. A comparative computational study is presented for the steady-state behavior of the bearing system under static and unbalance loads. The results show the proposed models outperforming the standard limiting approximations as well as a model based on the finite-length impedance method.


Author(s):  
Shivam S Alakhramsing ◽  
Matthijn de Rooij ◽  
Dirk Jan Schipper ◽  
Mark van Drogen

In this work, a full numerical solution to the cam–roller follower-lubricated contact is provided. The general framework of this model is based on a model describing the kinematics, a finite length line contact isothermal-EHL model for the cam–roller contact and a semi-analytical lubrication model for the roller–pin bearing. These models are interlinked via an improved roller–pin friction model. For the numerical study, a cam–roller follower pair, as part of the fuel injection system in Diesel engines, was analyzed. The results, including the evolution of power losses, minimum film thickness and maximum pressures, are compared with analytical solutions corresponding to infinite line contact models. The main findings of this work are that for accurate prediction of crucial performance indicators such as minimum film thickness, maximum pressure and power losses a finite length line contact analysis is necessary due to non-typical EHL characteristics of the pressure and film thickness distributions. Furthermore, due to the high contact forces associated with cam–roller pairs as part of fuel injection units, rolling friction is the dominant power loss contributor as roller slippage appears to be negligible. Finally, the influence of the different roller axial surface profiles on minimum film thickness, maximum pressure and power loss is shown to be significant. In fact, due to larger contact area, the maximum pressure can be reduced and the minimum film thickness can be increased significantly, however, at the cost of higher power losses.


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