Fixtures Design for Controlling Distortion of Pressure Vessel During Fabrication

Author(s):  
Hee-Tae Lee ◽  
Sang-Beom Shin ◽  
Sung-Hoon Ko

The purpose of this study is to develop the integrated design system of supports, which are turning roller, dent pad and bracing pipe to control distortion of the pressure vessel. The optimum design condition for each support was established by analytical solution and finite element analysis with simple model and verified by comparing with the results of FEA for actual model. Based on the results, the Window-based computer program was developed using Visual C++. The program supports component feature-based modeling. In addition, user can easily determine the condition of supports and jigs during manufacturing of pressure vessels with user-friendly functions such as the material database of ASME, easy input, and detail output.

1996 ◽  
Vol 118 (4) ◽  
pp. 429-433
Author(s):  
H. Chen ◽  
J. Jin ◽  
J. Yu

Results from finite element analysis were used to show that the stress index kσ and the nondimensionalized highly stressed hub length kh of a flat head with a round corner in a pressure vessel subjected to internal pressure are functions of three dimensionless parameters: λ ≡ h/dt, η ≡ t/d, and ρ ≡ r/t. Approximate formulas for estimating kσ and kh from λ, η, and ρ p are given. The formulas can be used for determining a suitable fillet radius for a flat head in order to reduce the fabricating cost and to keep the stress intensity at the fillet under an acceptable limit.


Author(s):  
David Mair ◽  
Don Florizone

Finite Element Analysis (FEA) codes have become increasingly more user-friendly prompting greater use in pressure equipment design and analysis. One just has to observe the number of papers published in the field of pressure vessel and piping which are based on FEA studies to realize that FEA plays a very significant role. Despite the seemingly unlimited potential of FEA to analyze pressure equipment, it is not always suited to certain applications and in fact can have many drawbacks. This paper draws on the experience of the authors to present examples of where FEA is particularly well suited and other examples of where it is not cost effective and therefore not recommended. It is the intention that this will help identify those classes of analysis where FEA has merit in pursing. Guidance and words of caution are also provided about the use of FEA to assist in ensuring that the results can be relied upon.


2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Christopher J. Evans ◽  
Timothy F. Miller

This paper investigates using nonlinear finite element analysis (FEA) to determine the failure pressure and failure location for pressure vessels. The method investigated by this paper is to predict the pressure-vessel failure point by identifying the pressure and location where the total mechanical strain exceeds the actual elongation limit of the material. A symmetrically shaped component and a nonsymmetric shaped component are analyzed to determine the failure pressure and location. Data were then gathered by testing each pressure vessel to determine its actual failure pressure. Comparing the FEA results with experimental data showed that the fea software predicted the failure pressure and location very well for the symmetric shaped pressure vessel, however, for the nonsymmetrical shaped pressure-vessel, the fea software predicted the failure pressure within a reasonable range, but the component failed at a weld instead of the predicted location. This difference in failure location was likely caused by varying material properties in both the weld and the location where the vessel was predicted to fail.


2011 ◽  
Vol 65 ◽  
pp. 281-284 ◽  
Author(s):  
Cai Li Zhang ◽  
Fan Yang

According to pressure vessel material waste problem in the traditional design, the finite element technique is used to pressure vessel optimization design in this paper. Firstly, the finite element analysis is applied to carry out stress calculation, and we extracted the related results parameters for following calculation. Then we conducted the quantitative calculation after choosing optimization design method, and got the best design parameters which meet performance indexes. At last, we conducted the optimization design of pressure vessels using this technology. Practical results prove the validity and the practicability of this method in the pressure vessels design.


Author(s):  
Michael W. Guillot ◽  
Jack E. Helms

Finite element analysis is widely used to model the stresses resulting from penetrations in pressure vessels to accommodate components such as nozzles and man-ways. In many cases a reinforcing pad is required around the nozzle or other component to meet the design requirements of Section VIII, Division 1 or 2, of the ASME Pressure Vessel Code [1]. Several different finite element techniques are currently used for calculating the effects of reinforcing pads on the shell stresses resulting from penetrations for nozzles or man-ways. In this research the stresses near a typical reinforced nozzle on a pressure vessel shell are studied. Finite element analysis is used to model the stresses in the reinforcing pad and shell. The commercially available software package ANSYS is used for the modeling. Loadings on the nozzle are due to combinations of internal pressure and moments to simulate piping attachments. The finite element results are compared to an analysis per Welding Research Council Bulletin 107 [2].


This paper reviews research from difference researchers on pressure vessel component particularly reinforcement pad or repad design. Present study includes the history of pressure vessel and background of famous pressure vessel code American Society of Mechanical Engineers Boiler and Pressure Vessel Code establishment. Purpose of present research is to study the development repad design and the application repad on pressure vessels. Literatures from other researches on various repad design carried out by experimental and finite element analysis were discussed in present study.


2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Bingjun Gao ◽  
Xiaohui Chen ◽  
Xiaoping Shi ◽  
Junhua Dong

An important issue in engineering application of the “design by analysis” approach in pressure vessel design is how to decompose an overall stress field obtained by finite element analysis into different stress categories defined in the ASME B&PV Codes III and VIII-2. In many pressure vessel structures, it is difficult to obtain PL+Pb due to the lack of information about primary bending stress. In this paper, a simple approach to derive the primary bending stress from the finite element analysis was proposed with application examples and verifications. According to the relationship of the bending stress and applied loads or the relationship of the bending stress and displacement agreement, it is possible to identify loads causing primary bending stress for typical pressure vessel structures. By applying the load inducing primary bending stress alone and necessary superposition, the primary bending stress and corresponding stress intensity PL+Pb can be determined for vessel design, especially for axisymmetric problems.


2019 ◽  
Vol 893 ◽  
pp. 1-5 ◽  
Author(s):  
Eui Soo Kim

Pressure vessels are subjected to repeated loads during use and charging, which can causefine physical damage even in the elastic region. If the load is repeated under stress conditions belowthe yield strength, internal damage accumulates. Fatigue life evaluation of the structure of thepressure vessel using finite element analysis (FEA) is used to evaluate the life cycle of the structuraldesign based on finite element method (FEM) technology. This technique is more advanced thanfatigue life prediction that uses relational equations. This study describes fatigue analysis to predictthe fatigue life of a pressure vessel using stress data obtained from FEA. The life prediction results areuseful for improving the component design at a very early development stage. The fatigue life of thepressure vessel is calculated for each node on the model, and cumulative damage theory is used tocalculate the fatigue life. Then, the fatigue life is calculated from this information using the FEanalysis software ADINA and the fatigue life calculation program WINLIFE.


2012 ◽  
Vol 538-541 ◽  
pp. 3253-3258 ◽  
Author(s):  
Jun Jian Xiao

According to the results of finite element analysis (FEA), when the diameter of opening of the flat cover is no more than 0.5D (d≤0.5D), there is obvious stress concentration at the edge of opening, but only existed within the region of 2d. Increasing the thickness of flat covers could not relieve the stress concentration at the edge of opening. It is recommended that reinforcing element being installed within the region of 2d should be used. When the diameter of openings is larger than 0.5D (d>0.5D), conical or round angle transitions could be employed at connecting location, with which the edge stress decreased remarkably. However, the primary stress plus the secondary stress would be valued by 3[σ].


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