Analysis of the Non-Linear Behavior of ECLIPSE Actuators
This work discusses the development and characterization of rectangular shaped Epoxy Composite Laminated Piezoelectric Stress-Enhanced actuators (ECLIPSE). ECLIPSE actuators are unimorph type d31 actuators that are manufactured with a lead zirconate titanate (PZT) plate sandwiched between unidirectional Kevlar 49/epoxy composite layers with dissimilar coefficients of thermal expansion in orthogonal directions. Cooling the actuator from an elevated curing temperature resulted in a residual stress gradient through the actuator, a compressive stress on the brittle piezoelectric plate, and a large out-of-plane deformation. Extended classical lamination theory (ECLT) is used to model the residual stress state and curvature of the actuator. The model results are compared to the classical lamination theory. The ECLT was developed by Hyer to explain the non-linear behavior of unsymmetric cross-ply laminates [1-3]. Three actuator layups were fabricated and characterized: [90/PZT/90/0], [90/90/PZT/90/0/0], and [90/90/90/PZT/90/0/0/0]. It is shown that geometric non-linearity is important to consider when modeling ECLIPSE actuators.