A Hydraulic Fan Driven Heat Exchanger for Automotive Cooling Systems

Author(s):  
Peyton Frick ◽  
Hany Bassily ◽  
Heather Watson ◽  
John Wagner

Hydraulics are widely applied in transportation and manufacturing systems due to their high power density, design flexibility for power transmission, and ease of computer control. One fluid system application that merits investigation is the internal combustion engine advanced thermal management system which replaces the traditional mechanical coolant pump and radiator fan with computer controlled components. Although electric servo-motors may be integrated to drive these mechanical loads, the power demands often require large actuator sizes and electrical currents. An alternative to dc motors are hydraulic driven motors which offer higher torques in a smaller package space. In the paper, an automotive heat exchanger will be investigated that features a computer controlled hydraulic actuated fan. A series of dynamic models will be presented for the radiator, fan assembly, and hydraulic circuit. For comparison purposes, two radiator models are developed using heat transfer concepts for a cross flow heat exchanger. The ε-NTU method is a standard methodology for heat exchanger analysis involving a logarithmic mean temperature difference of the fluids. In contrast, the Nusselt method uses temperature differential equations for fluids in cross flow to calculate an average temperature difference. Representative numerical results will be presented to demonstrate transient responses of the hydraulic components as well as the radiator temperature.

Author(s):  
R. J. Lee ◽  
J. S. Walker

Electron microscopy (EM), with the advent of computer control and image analysis techniques, is rapidly evolving from an interpretative science into a quantitative technique. Electron microscopy is potentially of value in two general aspects of environmental health: exposure and diagnosis.In diagnosis, electron microscopy is essentially an extension of optical microscopy. The goal is to characterize cellular changes induced by external agents. The external agent could be any foreign material, chemicals, or even stress. The use of electron microscopy as a diagnostic tool is well- developed, but computer-controlled electron microscopy (CCEM) has had only limited impact, mainly because it is fairly new and many institutions lack the resources to acquire the capability. In addition, major contributions to diagnosis will come from CCEM only when image analysis (IA) and processing algorithms are developed which allow the morphological and textural changes recognized by experienced medical practioners to be quantified. The application of IA techniques to compare cellular structure is still in a primitive state.


Author(s):  
Marc J.C. de Jong ◽  
P. Emile S.J. Asselbergs ◽  
Max T. Otten

A new step forward in Transmission Electron Microscopy has been made with the introduction of the CompuStage on the CM-series TEMs: CM120, CM200, CM200 FEG and CM300. This new goniometer has motorization on five axes (X, Y, Z, α, β), all under full computer control by a dedicated microprocessor that is in communication with the main CM processor. Positions on all five axes are read out directly - not via a system counting motor revolutions - thereby providing a high degree of accuracy. The CompuStage enters the octagonal block around the specimen through a single port, allowing the specimen stage to float freely in the vacuum between the objective-lens pole pieces, thereby improving vibration stability and freeing up one access port. Improvements in the mechanical design ensure higher stability with regard to vibration and drift. During stage movement the holder O-ring no longer slides, providing higher drift stability and positioning accuracy as well as better vacuum.


2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Jiuyi Liu ◽  
Caifu Qian ◽  
Huifang Li

Thermal stress is an important factor influencing the strength of a heat exchanger tubesheet. Some studies have indicated that, even in floating-head or U-tube heat exchangers, the thermal stress at the tubesheet is significant in magnitude. For exploring the value, distribution, and the influence factors of the thermal stress at the tubesheet of these kind heat exchangers, a tubesheet and triangle arranged tubes with the tube diameter of 25 mm were numerically analyzed. Specifically, the thermal stress at the tubesheet center is concentrated and analyzed with changing different parameters of the tubesheet, such as the temperature difference between tube-side and shell-side fluids, tubesheet diameter, thickness, and the tube-hole area ratio. It is found that the thermal stress of the tubesheet of floating-head or U-tube heat exchanger was comparable in magnitude with that produced by pressures, and the distribution of the thermal stress depends on the tube-hole area and the temperature inside the tubes. The thermal stress at the center of the tubesheet surface is high when tube-hole area ratio is very low. And with increasing the tube-hole area ratio, the stress first decreases rapidly and then increases linearly. A formula was numerically fitted for calculating the thermal stress at the tubesheet surface center which may be useful for the strength design of the tubesheet of floating-head or U-tube heat exchangers when considering the thermal stress. Numerical tests show that the fitted formula can meet the accuracy requirements for engineering applications.


2016 ◽  
Vol 24 (01) ◽  
pp. 1650002 ◽  
Author(s):  
Andrea Diani ◽  
Luisa Rossetto ◽  
Roberto Dall’Olio ◽  
Daniele De Zen ◽  
Filippo Masetto

Cross flow heat exchangers, when applied to cool data center rooms, use external air (process air) to cool the air stream coming from the data center room (primary air). However, an air–air heat exchanger is not enough to cope with extreme high heat loads in critical conditions (high external temperature). Therefore, water can be sprayed in the process air to increase the heat dissipation capability (wet mode). Water evaporates, and the heat flow rate is transferred to the process air as sensible and latent heat. This paper proposes an analytical approach to predict the behavior of a cross flow heat exchanger in wet mode. The theoretical results are then compared to experimental tests carried out on a real machine in wet mode conditions. Comparisons are given in terms of calculated versus experimental heat flow rate and evaporated water mass flow rate, showing a good match between theoretical and experimental values.


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