Fracture in Taylor Rod Impact Test Specimens

Author(s):  
Sachin S. Gautam ◽  
Ravindra K. Saxena ◽  
P. M. Dixit

High velocity contact-impact problems are of great interest in industries related to aerospace, mechanical and civil engineering. Ductile fracture often occurs in such applications. Taylor rod impact tests are used as experimental and numerical tests for determining the mechanical behaviour of materials subjected to high strain rates. At sufficiently high velocities, a significant plastic deformation leading to fracture is observed. In this paper, ductile fracture in Taylor rod made of AISI1045 steel is simulated using a continuum damage mechanics model. Simulations are performed for the velocity of 250 and 300 m/s. It is observed that, at lower velocities, tensile cracks are observed at the outer edge of the impact surface. On the other hand, at higher velocities, the fracture is observed at the central axis (confined fracture) as well as at the outer edge leading to fragmentation. Both the results are consistent with the experimental results available in the literature.

2017 ◽  
Vol 31 (12) ◽  
pp. 1634-1660 ◽  
Author(s):  
Sandeep Medikonda ◽  
Ala Tabiei

A micro-mechanical composite material model is developed to simulate the behavior of unidirectional composites under impact loading conditions in the nonlinear finite element solver (LS-DYNA®). The nonlinear strain rate and pressure dependency in the composite material model is accounted by the resin, which uses previously developed state variable viscoplastic equations. These equations have been originally developed for metals; however, these are modified to account for the significant contributions of hydrostatic stresses typically observed in polymers. The material model also uses a continuum damage mechanics (CDM) based failure model to incorporate the progressive post-failure behavior. A set of Weibull distribution functions are used to quantify this behavior, and a methodology of assigning physical significance to the choice of damage/softening parameters used in these functions is presented. The impact response of composite laminate plates has been simulated and compared to the experiments. It has been observed that the predicted results compare favorably to the experiments.


2010 ◽  
Vol 07 (02) ◽  
pp. 319-348 ◽  
Author(s):  
SACHIN S. GAUTAM ◽  
P. M. DIXIT

Ductile fracture occurs due to microvoid nucleation, growth and, finally, coalescence into microcracks. These microcracks grow in the presence of stresses leading to fracture. In this work, a criterion based on this phenomenon is used to simulate ductile fracture in a class of steel specimens. A critical value of the damage variable, estimated from experimental results, is used as an indicator of fracture initiation. A continuum damage mechanics model is employed to incorporate the damage in the constitutive relation of the material. A damage growth law based on experimental results is used. It is observed that the damage reaches the critical value first at the center in both the cylindrical and prenotched specimens. Thus, the failure begins at the center and then grows radially outward toward the free surface. The analysis is carried out till the damage reaches the critical value across the whole cross-section, at which point the specimen is considered to have failed.


Author(s):  
A Nayebi ◽  
H Rokhgireh ◽  
M Araghi ◽  
M Mohammadi

Additively manufactured parts often comprise internal porosities due to the manufacturing process, which needs to be considered in modelling their mechanical behaviour. It was experimentally shown that additively manufactured parts’ tensile and compressive mechanical properties are different for various metallic alloys. In this study, isotropic continuum damage mechanics is used to model additively manufactured alloys’ tension and compression behaviours. Compressive stress components can shrink discontinuities present in additively manufactured alloys. Therefore, the crack closure effect was employed to describe different behaviours during uniaxial tension and compression tests. A finite element model embedded in an ABAQUS’s UMAT format was developed to account for the isotropic continuum damage mechanics model. The numerical results of tension and compression tests were compared with experimental observations for additively manufactured maraging steel, AlSi10Mg and Ti-6Al-4V. Stress–strain curves in tension and compression of these alloys were obtained using the continuum damage mechanics model and compared well with the experimental results.


Author(s):  
Sahar Ghatrehsamani ◽  
Saleh Akbarzadeh

Wear coefficient and friction coefficient are two of the key parameters in the performance of any tribo-system. The main purpose of the present research is to use continuum damage mechanics to predict wear coefficient. Thus, a contact model is utilized that can be used to obtain the friction coefficient between the contacting surfaces. By applying this model to the continuum damage mechanics model, the wear coefficient between dry surfaces is predicted. One of the advantages of using this model is that the wear coefficient can be numerically predicted unlike other methods which highly rely on experimental data. In order to verify the results predicted by this model, tests were performed using pin-on-disk test rig for several ST37 samples. The results indicated that the wear coefficient increases with increasing the friction coefficient.


2018 ◽  
Vol 28 (3) ◽  
pp. 455-477 ◽  
Author(s):  
WZ Wang ◽  
YZ Liu

The aim of this study is to analyze the creep–fatigue interaction behavior of a steam turbine rotor under idealized cyclic thermomechanical loading conditions. A Chaboche model-based material constitutive model is applied to simulate the multiaxial stress–strain behavior in the rotor. Influence of accumulated damage during the whole iterations on the creep–fatigue interaction behavior is described by continuum damage mechanics. Analysis of the temperature and stress variations during the startup phase reveals that the startup phase can be divided into a condensation phase, a high steam flux phase, and an elevated temperature phase and that thermal stress reaches its maximum value in the condensation phase. In addition, creep–fatigue interaction in the rotor leads to a gradual decrease in the maximum stress; furthermore, comparison of the von Mises stress displays that the impact of damage accumulation results in the shift of the location with the maximum stress. Investigation of creep–fatigue damage discloses that the total damage is concentrated on the steam inlet notch zone and the blade groove of the first and third stages.


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