A Model Wind Turbine Design-Build-Test Project
This paper describes a semester-long class project for students in junior-level Fluid Mechanics courses. The goals of the project are to introduce students to engineering design and to incorporate material from other courses in engineering graphics, instrumentation and measurements, and manufacturing processes in a single project. Each team of 3–4 undergraduate students had to design, build, and test a scale model horizontal-axis wind turbine. The wind turbines were designed using solid modeling software, and constructed using either a rapid prototyping machine or a CNC milling machine. The wind turbines were about 15 to 20 cm (6 to 8 inches) in diameter when built, and were placed in a wind tunnel for testing. A small DC motor was used as an electric generator and coupled to the wind turbines through a straight shaft. A variable resistor was incorporated into the circuit so that the rotational speed of the turbine-generator apparatus could be varied. Students were graded based on the efficiency of their wind turbines in converting wind kinetic energy into electrical energy. An additional requirement was for the students to perform a literature review to assess the state of the art in commercial wind turbine technology.