Methodology for Wind/Wave Basin Testing of Floating Offshore Wind Turbines

Author(s):  
Heather R. Martin ◽  
Richard W. Kimball ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee

Scale-model wave basin testing is often employed in the development and validation of large-scale offshore vessels and structures by the oil and gas, military, and marine industries. A basin-model test requires less time, resources, and risk than a full-scale test, while providing real and accurate data for numerical simulator validation. As the development of floating wind turbine technology progresses in order to capture the vast deep-water wind energy resource, it is clear that model testing will be essential for the economical and efficient advancement of this technology. However, the scale model testing of floating wind turbines requires accurate simulation of the wind and wave environments, structural flexibility, and wind turbine aerodynamics and thus requires a comprehensive scaling methodology. This paper presents a unified methodology for Froude scale model testing of floating wind turbines under combined wind and wave loading. First, an overview of the scaling relationships employed for the environment, floater, and wind turbine are presented. Afterward, a discussion is presented concerning suggested methods for manufacturing a high-quality, low-turbulence Froude scale wind environment in a wave basin to facilitate simultaneous application of wind and waves to the model. Subsequently, the difficulties of scaling the highly Reynolds number–dependent wind turbine aerodynamics is presented in addition to methods for tailoring the turbine and wind characteristics to best emulate the full-scale condition. Lastly, the scaling methodology is demonstrated using results from 1/50th-scale floating wind turbine testing performed at the Maritime Research Institute Netherlands (MARIN) Offshore Basin. The model test campaign investigated the response of the 126 -m rotor diameter National Renewable Energy Lab (NREL) horizontal axis wind turbine atop three floating platforms: a tension-leg platform, a spar-buoy, and a semisubmersible. The results highlight the methodology's strengths and weaknesses for simulating full-scale global response of floating wind turbine systems.

Author(s):  
Heather R. Martin ◽  
Richard W. Kimball ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee

Scale model wave basin testing is often employed in the development and validation of large scale offshore vessels and structures by the oil and gas, military and marine industries. A basin model test requires less time, resources and risk than a full scale test while providing real and accurate data for model validation. As the development of floating wind turbine technology progresses in order to capture the vast deepwater wind energy resource, it is clear that model testing will be essential for the economical and efficient advancement of this technology. However, the scale model testing of floating wind turbines requires one to accurately simulate the wind and wave environments, structural flexibility and wind turbine aerodynamics, and thus requires a comprehensive scaling methodology. This paper presents a unified methodology for Froude scale testing of floating wind turbines under combined wind and wave loading. First, an overview of the scaling relationships employed for the environment, floater and wind turbine are presented. Afterward, a discussion is presented concerning suggested methods for manufacturing a high-quality, low turbulence Froude scale wind environment in a wave basin to facilitate simultaneous application of wind and waves to the model. Subsequently, the difficulties of scaling the highly Reynolds number-dependent wind turbine aerodynamics is presented in addition to methods for tailoring the turbine and wind characteristics to best emulate the full scale condition. Lastly, the scaling methodology is demonstrated using results from 1/50th scale floating wind turbine testing performed at MARIN’s (Maritime Research Institute Netherlands) Offshore Basin which tested the 126 m rotor diameter NREL (National Renewable Energy Lab) horizontal axis wind turbine atop three floating platforms: a tension-leg platform, a spar-buoy and a semi-submersible. The results demonstrate the methodology’s ability to adequately simulate full scale global response of floating wind turbine systems.


Author(s):  
Sébastien Gueydon ◽  
Guillaume Venet ◽  
Gerson Fernandes

It is useful to complement model tests of a floating wind turbine with simulations mimicking the scaled-down turbine. Standard engineering tools have some short-comings to model a rotor at the very low Reynolds that Froude scaled wind and rotor’s rotation speed impose. The flow around an airfoil at the scale of a wave basin brings new distinct challenges than at full scale. The capacity of standard engineering tools for the design of wind turbines to capture this complexity may be questioned. Therefore, work-around solutions need to be proposed. This paper looks at a common solution that consists of optimizing the load coefficients of the rotor to reproduce the measured rotor loads. 3 variants of optimizations are applied to a semisubmersible floating wind turbine at scale 1/50th, the DeepCwind semisubmersible platform. The effects of the differences between these 3 methods on the motions of the floater in waves and wind are analyzed. In the absence of a controller for the rotor, no significant differences related to the induced aerodynamic damping was noticed, but an offset in the motion related to a thrust deficit was observed.


Author(s):  
Andrew J. Goupee ◽  
Matthew J. Fowler ◽  
Richard W. Kimball ◽  
Joop Helder ◽  
Erik-Jan de Ridder

In 2011 the DeepCwind Consortium, led by the University of Maine (UMaine), performed an extensive series of floating wind turbine model tests at the Maritime Research Institute Netherlands (MARIN) offshore basin. These tests, which were conducted at 1/50th scale, investigated the response of three floating wind turbine concepts subjected to simultaneous wind and wave environments. The wind turbine blades utilized for the tests were geometrically-similar models of those found on the National Renewable Energy Laboratory (NREL) 5 MW reference wind turbine and performed poorly in the Froude-scaled, low-Reynolds number wind environment. As such, the primary aerodynamic load produced by the wind turbine, thrust, was drastically lower than expected for a given Froude-scaled wind speed. In order to obtain appropriate mean thrust forces for conducting the global performance testing of the floating wind turbines, the winds speeds were substantially raised beyond the target Froude-scale values. While this correction yielded the desired mean thrust load, the sensitivities of the thrust force due to changes in the turbine inflow wind speed, whether due to wind gusts or platform motion, were not necessarily representative of the full-scale system. In hopes of rectifying the wind turbine performance issue for Froude-scale wind/wave basin testing, efforts have been made by UMaine, Maine Maritime Academy and MARIN to design performance-matched wind turbines that produce the correct thrust forces when subjected to Froude-scale wind environments. In this paper, an improved, performance-matched wind turbine is mounted to the DeepCwind semi-submersible platform investigated in 2011 (also studied in the International Energy Association’s OC4 Phase II Project) and retested in MARIN’s offshore basin with two major objectives: 1) To demonstrate that the corrective wind speed adjustments made in the earlier DeepCwind tests produced realistic global performance behaviors and 2) To illustrate the increased capability for simulating full-scale floating wind turbine responses that a performance-matched turbine has over the earlier, geometrically-similar design tested. As an example of this last point, this paper presents select results for coupled wind/wave tests with active blade pitch control made possible with the use of a performance-matched wind turbine. The results of this paper show that the earlier DeepCwind tests produced meaningful data; however, this paper also illustrates the immense potential of using a performance-matched wind turbine in wind/wave basin model tests for floating wind turbines.


Author(s):  
Matthew J. Fowler ◽  
Richard W. Kimball ◽  
Dale A. Thomas ◽  
Andrew J. Goupee

Model basin testing is a standard practice in the design process for offshore floating structures and has recently been applied to floating offshore wind turbines. 1/50th scale model tests performed by the DeepCwind Consortium at Maritime Research Institute Netherlands (MARIN) in 2011 on various platform types were able to capture the global dynamic behavior of commercial scale model floating wind turbine systems; however, due to the severe mismatch in Reynolds number between full scale and model scale, the strictly Froude-scaled, geometrically similar wind turbine underperformed greatly. This required significant modification of test wind speeds to match key wind turbine aerodynamic loads, such as thrust. To execute more representative floating wind turbine model tests, it is desirable to have a model wind turbine that more closely matches the performance of the full scale design. This work compares the wind tunnel performance, under Reynolds numbers corresponding to model test Froude-scale conditions, of an alternative wind turbine designed to emulate the performance of the National Renewable Energy Laboratory (NREL) 5 MW turbine. Along with the test data, the design methodology for creating this wind turbine is presented including the blade element momentum theory design of the performance-matched turbine using the open-source tools WT_Perf and XFoil. In addition, a strictly Froude-scale NREL 5 MW wind turbine design is also tested to provide a basis of comparison for the improved designs. While the improved, performance-matched turbine was designed to more closely match the NREL 5 MW design in performance under low model test Reynolds numbers, it did not maintain geometric similitude in the blade chord and thickness orientations. Other key Froude scaling parameters, such as blade lengths and rotor operational speed, were maintained for the improved designs. The results of this work support the development of protocols for properly designing scale model wind turbines that emulate the full scale design for Froude-scale wind/wave basin tests of floating offshore wind turbines.


Author(s):  
Richard Kimball ◽  
Andrew J. Goupee ◽  
Matthew J. Fowler ◽  
Erik-Jan de Ridder ◽  
Joop Helder

In 2011, the DeepCwind Consortium performed 1/50th-scale model tests on three offshore floating wind platforms at the Maritime Research Institute Netherlands (MARIN) using a geometrically scaled model of the National Renewable Energy Laboratory (NREL) 5 MW reference turbine. However, due to the severe mismatch in Reynolds number between full scale and model scale, the strictly Froude-scaled, geometrically-similar (geo-sim) wind turbine underperformed greatly, which required significant modification of test wind speeds to match key wind turbine aerodynamic loads, such as thrust. The conclusion from these prior efforts was to abandon a geometrically similar model turbine and use a performance-matched turbine model in its place, keeping mass and inertia properties properly scaled, but utilizing modified blade geometries to achieve required performance at the lower Reynolds numbers of the Froude scaled model. To this end, the University of Maine and MARIN worked in parallel to develop performance-matched turbines designed to emulate the full scale performance of the NREL 5 MW reference turbine at model scale conditions. An overview of this performance-matched wind turbine design methodology is presented and examples of performance-matched turbines are provided. The DeepCwind semi-submersible platform was retested at MARIN in 2013 using the MARIN Stock Wind Turbine (MSWT), which was designed to closely emulate the performance of the original NREL 5 MW turbine. This work compares the wind turbine performance of the MSWT to the previously used geometrically scaled NREL 5 MW turbine. Additionally, turbine performance testing of the 1/50th-scale MSWT was completed at MARIN and a 1/130th-scale model was tested at the University of Maine under Reynolds numbers corresponding to the Froude-scaled model test conditions. Results from these tests are provided to demonstrate effects on model test fidelity. Comparisons of the performance response of the geometrically matched turbine to the performance-matched turbines are also presented to illustrate the performance-matched turbine methodology. Lastly, examples of the fully dynamic floating system performance using the original geometrically scaled NREL 5 MW turbine and the MSWT are investigated to illustrate the implementation of the model test procedure as well as the effects of turbine performance on floater response. Using the procedures employed for the MARIN tests as a guide, the results of this work support the development of protocols for properly designing scale model wind turbines that emulate the full scale design for Froude-scale wind/wave basin tests of floating offshore wind turbines.


Author(s):  
Michael Borg ◽  
Anthony Viselli ◽  
Christopher K. Allen ◽  
Matthew Fowler ◽  
Christoffer Sigshøj ◽  
...  

Abstract As part of the process of deploying new floating offshore wind turbines, scale model testing is carried out to de-risk and verify the design of novel foundation concepts. This paper describes the testing of a 1:43 Froude-scaled model of the TetraSpar Demo floating wind turbine prototype that shall be installed at the Metcentre test facility, Norway. The TetraSpar floating foundation concept consists of a floater tetrahedral structure comprising of braces connected together through pinned connections, and a triangular keel structure suspended below the floater by six suspension lines. A description of the experimental setup and program at the Alfond W2 Ocean Engineering Lab at University of Maine is given. The objective of the test campaign was to validate the initial design, and contribute to the development of the final demonstrator design and numerical models. The nonlinear hydrodynamic characteristics of the design are illustrated experimentally and the keel suspension system is shown to satisfy design criteria.


Author(s):  
Andrew J. Goupee ◽  
Bonjun J. Koo ◽  
Richard W. Kimball ◽  
Kostas F. Lambrakos ◽  
Habib J. Dagher

Beyond many of Earth's coasts exists a vast deepwater wind resource that can be tapped to provide substantial amounts of clean, renewable energy. However, much of this resource resides in waters deeper than 60 m where current fixed bottom wind turbine technology is no longer economically viable. As a result, many are looking to floating wind turbines as a means of harnessing this deepwater offshore wind resource. The preferred floating platform technology for this application, however, is currently up for debate. To begin the process of assessing the unique behavior of various platform concepts for floating wind turbines, 1/50th scale model tests in a wind/wave basin were performed at the Maritime Research Institute Netherlands (MARIN) of three floating wind turbine concepts. The Froude scaled tests simulated the response of the 126 m rotor diameter National Renewable Energy Lab (NREL) 5 MW, horizontal axis Reference Wind Turbine attached via a flexible tower in turn to three distinct platforms, these being a tension leg-platform, a spar-buoy, and a semisubmersible. A large number of tests were performed ranging from simple free-decay tests to complex operating conditions with irregular sea states and dynamic winds. The high-quality wind environments, unique to these tests, were realized in the offshore basin via a novel wind machine, which exhibited low swirl and turbulence intensity in the flow field. Recorded data from the floating wind turbine models include rotor torque and position, tower top and base forces and moments, mooring line tensions, six-axis platform motions, and accelerations at key locations on the nacelle, tower, and platform. A comprehensive overview of the test program, including basic system identification results, is covered in previously published works. In this paper, the results of a comprehensive data analysis are presented, which illuminate the unique coupled system behavior of the three floating wind turbines subjected to combined wind and wave environments. The relative performance of each of the three systems is discussed with an emphasis placed on global motions, flexible tower dynamics, and mooring system response. The results demonstrate the unique advantages and disadvantages of each floating wind turbine platform.


Author(s):  
Anthony M. Viselli ◽  
Andrew J. Goupee ◽  
Habib J. Dagher

A new floating wind turbine platform design called VolturnUS developed by the University of Maine uses innovations in materials, construction, and deployment technologies such as a concrete semisubmersible hull and a composite tower to reduce the costs of offshore wind. These novel characteristics require research and development prior to full-scale construction. This paper presents a unique offshore model testing effort aimed at derisking full-scale commercial projects by providing scaled global motion data, allowing for testing of materials representative of the full-scale system, and demonstrating full-scale construction and deployment methods. A 1:8-scale model of a 6 MW semisubmersible floating wind turbine was deployed offshore Castine, ME, in June 2013. The model includes a fully operational commercial 20 kW wind turbine and was the first grid-connected offshore wind turbine in the U.S. The testing effort includes careful selection of the offshore test site, the commercial wind turbine that produces the correct aerodynamic thrust given the wind conditions at the test site, scaling methods, model design, and construction. A suitable test site was identified that produced scaled design load cases (DLCs) prescribed by the American Bureau of Shipping (ABS) Guide for Building and Classing Floating Offshore Wind Turbines. A turbine with a small rotor diameter was selected because it produces the correct thrust load given the wind conditions at the test site. Some representative data from the test are provided in this paper. Model test data are compared directly to full-scale design predictions made using coupled aeroelastic/hydrodynamic software. Scaled VolturnUS performance data during DLCs show excellent agreement with full-scale predictive models. Model test data are also compared directly without scaling against a numerical representation of the 1:8-scale physical model for the purposes of numerical code validation. The numerical model results compare favorably with data collected from the physical model.


Author(s):  
Scott Post ◽  
Curtis Boirum

This paper describes a semester-long class project for students in junior-level Fluid Mechanics courses. The goals of the project are to introduce students to engineering design and to incorporate material from other courses in engineering graphics, instrumentation and measurements, and manufacturing processes in a single project. Each team of 3–4 undergraduate students had to design, build, and test a scale model horizontal-axis wind turbine. The wind turbines were designed using solid modeling software, and constructed using either a rapid prototyping machine or a CNC milling machine. The wind turbines were about 15 to 20 cm (6 to 8 inches) in diameter when built, and were placed in a wind tunnel for testing. A small DC motor was used as an electric generator and coupled to the wind turbines through a straight shaft. A variable resistor was incorporated into the circuit so that the rotational speed of the turbine-generator apparatus could be varied. Students were graded based on the efficiency of their wind turbines in converting wind kinetic energy into electrical energy. An additional requirement was for the students to perform a literature review to assess the state of the art in commercial wind turbine technology.


Author(s):  
Erik-Jan de Ridder ◽  
William Otto ◽  
Gert-Jan Zondervan ◽  
Fons Huijs ◽  
Guilherme Vaz

In the last years MARIN has been involved in an increasing number of projects for the offshore wind industry. New techniques in model testing and numerical simulations have been developed in this field. In this paper the development of a scaled-down wind turbine operating on a floating offshore platform, similar to the well-known 5MW NREL wind turbine is discussed. To simulate the response of a floating wind turbine correctly it is important that the environmental loads due to wind, waves and current are in line with full scale. For dynamic similarity on model scale, Froude scaling laws are used successfully in the Offshore industry for the underwater loads. To be consistent with the underwater loads, the winds loads have to be scaled according to Froude as well. Previous model tests described by Robertson et al [1] showed that a geometrically-scaled turbine generated a lower thrust and power coefficient with a Froude-scaled wind velocity due to the strong Reynolds scale effects on the flow. To improve future model testing, a new scaling method for the wind turbine blades was developed originally by University of Maine, and here improved and applied. In this methodology, the objective is to obtain power and thrust coefficients which are similar to the full-scale turbine in Froude-scaled wind. This is obtained by changing the geometry of the blades in order to provide thrust equality between model and full scale, and can therefore be considered as a “performance scaling”. This method was then used to design and construct a new MARIN Stock Wind Turbine (MSWT) based on the NREL 5MW wind turbine blade, including an active blade pitch control to simulate different blade pitch control systems. MARIN’s high-quality wind setup in combination with the new model scale stock wind turbine was used for testing the GustoMSC Tri-Floater semi-submersible as presented in Figure 1, including an ECN active blade pitch control algorithm. From the model tests it was concluded that the measured thrust versus wind velocity characteristics of the new MSWT were in line with the full scale prediction and with CFD (Computational Fluid Dynamics) results.


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