Design of Short-Pipe Restrictor of Hydrostatic Thrust Bearings

Author(s):  
Yohichi Nakao ◽  
Shota Nakatsugawa ◽  
Masataka Komori ◽  
Kenji Suzuki

High stiffness hydrostatic bearings are needed in order to achieve precise motions of the machine components of ultra-precision machine tools or other precision machines. Design procedure of restrictors of hydrostatic thrust bearings, making bearing stiffness maximize under given conditions, is considered in the paper. In particular, the paper focuses on design of short pipe restrictors that are used in the hydrostatic thrust bearings in many industrial applications. Derived mathematical model predicting load capacity and stiffness of the hydrostatic bearings with short pipe restrictors are verified by compared with experimental results. Based on the derived mathematical model, an optimum condition of a ratio between the diameter and length of the short pipe restrictor is then derived. Designed short pipe restrictors are used in a water hydrostatic thrust bearing. Then the experimental results show that the bearing stiffness significantly increased. It is noted that the optimum condition of the restrictors is represented by defined non-dimensional parameters.

Author(s):  
Yohichi Nakao ◽  
Kohei Yamada ◽  
Kenji Suzuki

A precision spindle is a key component of the ultra-precision machine tools that are used for machining precision molds for producing various lenses and other precise parts. The machining accuracy required for the parts now reaches several tens of nanometers. In order to achieve the desired machining accuracy, the precise spindle system with high stiffness bearings is inevitably needed for the ultra-precision machine tools. The paper thus deals with a design of a spindle supported by water hydrostatic bearings. An objective of the study is to design the precision spindle supported by the water hydrostatic bearings with the bearing stiffness of 1 kN/μm. Thus the paper presents the design procedure of the hydrostatic thrust bearings. In particular, the design of the bearing restrictors is introduced. The characteristics of water hydrostatic thrust bearings of the designed spindle are investigated theoretically. The influences of the gap sizes and the supply water pressure on the bearing stiffness are given. It is indicated that the bearing stiffness of 1 kN/μm can be obtained by the spindle design. Structure and materials of the developed spindle are also introduced.


Author(s):  
Tae Ho Kim ◽  
Moon Sung Park ◽  
Jongsung Lee ◽  
Young Min Kim ◽  
Kyoung-Ku Ha ◽  
...  

Gas foil bearings (GFBs) have clear advantages over oil-lubricated and rolling element bearings, by virtue of low power loss, oil-free operation in compact units, and rotordynamic stability at high speeds. However, because of the inherent low gas viscosity, GFBs have lower load capacity than the other bearings. In particular, accurate measurement of load capacity and dynamic characteristics of gas foil thrust bearings (GFTBs) is utmost important to widening their applications to high performance turbomachinery. In this study, a series of excitation tests were performed on a small oil-free turbomachinery with base excitations in the rotor axial direction to measure the dynamic load characteristics of a pair of six-pad, bump-type GFTBs, which support the thrust collar. An electromagnetic shaker provided dynamic sine sweep loads to the test bench (shaking table), which held rigidly the turbomachinery test rig for increasing excitation frequency from 10 Hz to 200 Hz. The magnitude of the shaker dynamic load, represented as an acceleration measured on the test rig, was increased up to 9 G (gravity). An eddy current sensor installed on the test rig housing measured the axial displacement (or vibrational amplitude) of the rotor thrust collar during the excitation tests. The axial acceleration of the rotor relative to the test rig was calculated using the measured displacement. A single degree-of-freedom base excitation model identified the frequency-dependent dynamic load capacity, stiffness, damping, and loss factor of the test GFTB for increasing shaker dynamic loads and increasing bearing clearances. The test results show that, for a constant shaker force and the test GFTB with a clearance of 155 μm, an increasing excitation frequency increases the dynamic load carried by the test GFTB, i.e., bearing reaction force, until a certain value of the frequency where it jumps down suddenly because of the influence from Duffing’s vibrations of the rotor. The bearing stiffness increases and the damping decreases dramatically as the excitation frequency increases. Generally, the bearing loss factor ranges from 0.5 to 1.5 independent of the frequency. As the shaker force increases, the bearing dynamic load, stiffness, damping, and loss factor increase depending on the excitation frequency. Interestingly, the agreements between the measured GFTB dynamic load versus the thrust runner displacement, the measured GFTB static load versus the structural deflection, and the predicted static load versus the thrust runner displacement are remarkable. Further tests with increasing GFTB clearances of 155, 180, 205, and 225 μm revealed that the vibrational amplitude increases and the jump-down frequency decreases with increasing clearances. The bearing load increases, but the bearing stiffness, damping, and loss factor decrease slightly as the clearance increases. The test results after a modification of the GFTB by rotating one side bearing plate by 30° relative to the other side bearing plate revealed insignificant changes in the dynamic characteristics. The present dynamic performance measurements provide a useful database of GFTBs for use in microturbomachinery.


2011 ◽  
Vol 5 (6) ◽  
pp. 773-779 ◽  
Author(s):  
Yuki Nishitani ◽  
◽  
Shigeka Yoshimoto ◽  
Kei Somaya

A moving table supported by aerostatic bearings can achieve excellent accuracy of motion because of its noncontact support and, hence, it is used in various precision machine tools and measuring equipment. However, because of low viscosity of air, the damping coefficient of aerostatic bearings is not very high, causing vibration with nanometer-order amplitudes. The accuracy of machine tools and measuring equipment could deteriorate because of this vibration. It is expected that water hydrostatic bearings would have a higher damping coefficient than aerostatic bearings due to the higher viscosity of water. In addition, water, like air, does not pollute the environment. In this paper, the static and dynamic characteristics of water hydrostatic thrust bearings using porous material were numerically investigated and comparedwith conventional pocket hydrostatic bearings with a capillary restrictor. Hydrostatic porous bearings can be easily constructed because the porous material becomes a viscous restrictor itself. It was consequently found that water hydrostatic porous thrust bearings have higher maximum load capacity and slightly lower stiffness than water bearings with a capillary restrictor.


2002 ◽  
Vol 125 (1) ◽  
pp. 95-101 ◽  
Author(s):  
B. C. Pettinato ◽  
P. DeChoudhury

The paper discusses the redesign of a high-speed turbocharger for improved bearing life and mechanical operation. The bearings were changed from a pair of combination journal/thrust bearings to a pair of redesigned journal bearings with double acting thrust bearing at the center of the unit. Internal oil passages, drain cavities, and seals were also revised. These modifications resulted in reduced oil leakage across end seals, reduced coke buildup at the turbine, increased thrust load capacity, and improved rotordynamics. Both the analytical and experimental results, which consisted of bearing performance and vibration data of original and modified systems are presented.


1966 ◽  
Vol 8 (2) ◽  
pp. 152-161 ◽  
Author(s):  
G. P. Kearney

Master and slave systems utilize two types of hydrostatic bearing in order to provide high load capacity in conjunction with non-redundant location by rigid-film hydrostatic bearings. Master bearings are controlled both by applied thrust and by their clearance, and they also control the thrust in the slave bearings which act independently of their own clearances. A journal bearing is used to illustrate analysis of bearing systems, redundant locations, and master and slave systems. A general analysis of master and slave systems is given and a design procedure, advantages, fields of application, and design calculations for individual bearings are outlined in the text and appendixes.


1976 ◽  
Vol 18 (2) ◽  
pp. 73-78 ◽  
Author(s):  
W. B. Rowe ◽  
D. Koshal ◽  
K. J. Stout

Slot-entry bearings are compared with conventional hydrodynamic bearings and also with recessed hydrostatic bearings. Whereas recessed bearings are not ideal for hybrid operation, improvements in load capacity can be achieved by the use of non-return valves in the supply lines. However, it is shown that a much improved performance may be obtained from slot-entry bearings. Slot-entry bearings have additional advantages of manufacturing simplicity and compactness when compared with other hybrid bearings. Experimental results for recessed bearings and for slot-entry bearings justify computer solutions at moderate values of eccentricity ratio and speed parameters.


Author(s):  
Yueqing Zheng ◽  
Tianwei Lai ◽  
Shuangtao Chen ◽  
Liang Chen ◽  
Liqiang Liu ◽  
...  

The multilayer protuberant foil bearing, as a new type of compliant surface foil bearing, shows a great and wide application promise. Six pads multilayer protuberant foil thrust bearings with different configurations were designed and fabricated in this study. The static characteristics of these bearings and the effects of their key configuration parameters including the thickness of top foil, the thickness of protuberant foil, and the layers of protuberant foil are investigated. The experimental results reveal that the bearings show nonconstant structural stiffness, and the stiffness mainly depends on both the load force and the configuration of the bearings. In the airborne regime, the torque of the bearing is mainly dependent on the load force rather than the rotational speed, which can be interpreted by the proportional relationship between the bearing clearance and the rotational speed. Furthermore, the experimental results also show that the maximum load capacities of the bearing are also greatly affected by the bearing configuration. With more layers of the protuberant foils and thinner top foil, the bearing shows larger maximum load capacity. The work provides some insights about the relationships between the characteristics and the configuration of the bearings.


1985 ◽  
Vol 107 (1) ◽  
pp. 122-127 ◽  
Author(s):  
Yutaka Miyake ◽  
Takehiko Inaba ◽  
Naoshige Kubo ◽  
Jun-ichi Takeoka

Externally pressurized supersonic gas thrust bearings whose generation of load capacity is substantially independent of the viscosity of working fluids, have been proposed and analyzed by the authors. This report presents the experimental results of the static characteristics of this new type of bearings. The experimental results including load capacity, stiffness, mass flow rate, and pressure distributions in the bearing clearance, generally show a good agreement with the theoretical predictions and verify the validity of this new bearing. The effect of an orifice to improve the stiffness is also examined. Some problems which should be solved to put the bearing in practical use are pointed out.


2014 ◽  
Vol 8 (4) ◽  
pp. 530-538 ◽  
Author(s):  
Yohichi Nakao ◽  
◽  
Kenji Suzuki ◽  
Kohei Yamada ◽  
Kohei Nagasaka

The machining accuracy of ultra-precision machine tools relies on the performance of the spindle and linear table. The machining accuracy of ultra-precision machine tools is now at the level of several tens of nanometers. In order for ultra-precision machine tools to achieve machining accuracy, a precise spindle system is indispensible. High bearing stiffness is particularly important to minimize displacement due to the cutting force. This paper considers a spindle design supported by high-stiffness water hydrostatic thrust bearings. An objective of this study is to design a precision spindle supported by water hydrostatic thrust bearings with 1 kN/µm bearing stiffness. The bearing restrictors are chosen so that the highest stiffness can be obtained for given bearing parameters. The influences of gap sizes and supply water pressure on the bearing stiffness are presented. Based on the feasibility study done on the design of highstiffness water hydrostatic thrust bearings, the spindle is designed and developed. The influences of the water pressure on the spindle deformation and bearing stiffness are also investigated.


1961 ◽  
Vol 83 (2) ◽  
pp. 201-208 ◽  
Author(s):  
Haruo Mori

A theoretical explanation of the experimentally observed depression of the pressure profile in externally pressurized gas-lubricated circular thrust bearings is presented, based on a concept new to gas lubrication, that of the generation of a shock wave in the bearing clearance space. On the basis of an approximate mathematical model, the bearing pressure distribution and load capacity are determined, and the effects of several bearing parameters are discussed. Good qualitative agreement is found between the analytical results and available experimental data.


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