Modeling Approaches to Accurately Predict Minimum Fluidization Characteristics of Gas-Solid Fluidized Beds

Author(s):  
Santhip Krishnan Kanholy ◽  
Francine Battaglia

The hydrodynamics of fluidized beds involving gas and particle interactions are very complex and must be carefully considered when using computational fluid dynamics (CFD). Modeling particle interactions are even more challenging for binary mixtures composed of varying particle characteristics such as diameter or density. One issue is the presence of dead-zones, regions of particles that do not fluidize and accumulate at the bottom, affecting uniform fluidization. In Eulerian-Eulerian modeling, the solid phase is assumed to behave like a fluid and the presence of dead zones are not typically captured in a simulation. Instead, the entire bed mass present in an experiment is modeled, which assumes full fluidization. The paper will present modeling approaches that account for only the fluidizing mass by adjusting the initial mass present in the bed using pressure drop and minimum fluidization velocity from experiments. In order to demonstrate the fidelity of the new modeling approach, different bed materials are examined. Binary mixture models are also validated for two types of mixtures consisting of glass-ceramic and ceramic-ceramic compositions. It will be shown that adjusting the mass in the modeling of fluidized beds best represents the measured quantities of an experiment for both single-phase and binary mixtures.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Santhip K. Kanholy ◽  
Jillian Chodak ◽  
Brian Y. Lattimer ◽  
Francine Battaglia

The hydrodynamics of fluidized beds involving gas-solids interactions are very complex, and modeling such a system using computational fluid dynamics (CFD) modeling is even more challenging for mixtures composed of nonuniform particle characteristics such as diameter or density. Another issue is the presence of dead-zones, regions of particles that do not fluidize and accumulate at the bottom of the bed, affecting uniform fluidization of the material. The dead zones typically form between the gas jets and depend on the spacing of the distributor holes and gas velocity. Conventionally, in Eulerian–Eulerian modeling for gas-solid mixtures, the solid phase is assumed to behave like a fluid, and the presence of dead zones are not typically captured in a CFD simulation. Instead, the entire bed mass present in an experiment is usually modeled in the simulations assuming complete fluidization of the bed mass. A different modeling approach was presented that accounts for only the fluidizing mass by adjusting the initial mass present in the bed using the measured pressure drop and minimum fluidization velocity from the experiments. In order to demonstrate the fidelity of the new modeling approach, three different bed materials were examined that can be classified as Geldart B particles. Glass beads and ceramic beads of the same mean particle diameter were used, as well as larger-sized ceramic particles. Binary mixture models were also validated for two types of bed mixtures consisting of glass-ceramic and ceramic-ceramic compositions. It was found that adjusting the amount of fluidizing mass in the modeling of fluidized beds best predicted the fluidization dynamics of an experiment for both single phase and binary mixture fluidized beds.



Author(s):  
Yusif A. Alghamdi ◽  
Zhengbiao Peng ◽  
Zeyad Almutairi ◽  
Hamza Alibrahim ◽  
Fayez M. Al-Alweet ◽  
...  


Author(s):  
Santhip Krishnan Kanholy ◽  
Francine Battaglia

The hydrodynamics of fluidized beds involving gas and particle interactions are very complex, and must be carefully considered when modeling such a system using computational fluid dynamics (CFD). One of the issues involved is the interaction of multiple jets that develop above the distributor plate, which impacts the uniformity of fluidization. Using the common approach of a uniform gas velocity inlet boundary condition may not accurately represent distributor plates with nonuniform holes. The numerical approach will use a multi-fluid Eulerian-Eulerian CFD modeling to predict and examine the hydrodynamics of interacting jets. The present work will model a quasi-two-dimensional (2D) fluidized bed to compare with a corresponding experimental setup designed to examine multiple jet interactions for a distributor plate with 9 holes. Two-dimensional and three-dimensional simulations of the quasi-2D bed will be compared with experiments by investigating solid volume fraction distributions and solid flux distributions with agreeable results qualitatively. Use of experimental data in determining the amount of mass fluidizing will also be assessed using CFD. The efficacy of the new approach in capturing the hydrodynamics is demonstrated.



TAPPI Journal ◽  
2015 ◽  
Vol 14 (1) ◽  
pp. 51-60
Author(s):  
HONGHI TRAN ◽  
DANNY TANDRA

Sootblowing technology used in recovery boilers originated from that used in coal-fired boilers. It started with manual cleaning with hand lancing and hand blowing, and evolved slowly into online sootblowing using retractable sootblowers. Since 1991, intensive research and development has focused on sootblowing jet fundamentals and deposit removal in recovery boilers. The results have provided much insight into sootblower jet hydrodynamics, how a sootblower jet interacts with tubes and deposits, and factors influencing its deposit removal efficiency, and have led to two important innovations: fully-expanded sootblower nozzles that are used in virtually all recovery boilers today, and the low pressure sootblowing technology that has been implemented in several new recovery boilers. The availability of powerful computing systems, superfast microprocessors and data acquisition systems, and versatile computational fluid dynamics (CFD) modeling capability in the past two decades has also contributed greatly to the advancement of sootblowing technology. High quality infrared inspection cameras have enabled mills to inspect the deposit buildup conditions in the boiler during operation, and helped identify problems with sootblower lance swinging and superheater platens and boiler bank tube vibrations. As the recovery boiler firing capacity and steam parameters have increased markedly in recent years, sootblowers have become larger and longer, and this can present a challenge in terms of both sootblower design and operation.



Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 1048
Author(s):  
Xipeng Guo ◽  
Joel Godinez ◽  
Nicholas J. Walla ◽  
Armin K. Silaen ◽  
Helmut Oltmann ◽  
...  

In a steel-refining ladle, the properties of manufactured steel can be notably degraded due to the presence of excessive inclusions. Stirring via gas injection through a porous plug is often used as part of the steel-refining process to reduce these inclusions. In this paper, 3D computational fluid dynamics (CFD) modeling is used to analyze transient multiphase flow and inclusion removal in a gas-stirred ladle. The effects of gas stirring with bubble-inclusion interaction are analyzed using the Euler–Euler approach for multiphase flow modeling, while the effects of inclusions aggregation and removal are modeled via a population balance model (PBM).



Author(s):  
Louis Edwards Cáceres-Martínez ◽  
Diana Carolina Guío-Pérez ◽  
Sonia Lucía Rincón-Prat

AbstractThe present study explores the relevance of the physical properties of biomass particles on the determination of the minimum fluidization velocity (Umf) of binary mixtures. Fluidization experiments were performed in a cold flow unit with diverse biomasses mixed with sand in different mass fractions. Gas velocity and pressure drop across the bed were used to determine Umf. Different correlations reported in the literature were evaluated on their ability to accurately predict Umf of the mixtures. Results showed satisfactory predictions when appropriately identifying correlations according to the corresponding Geldart groups for the biomass particles. This perspective opens new possibilities toward the generalization of correlation factors and helps in improving the accuracy of the prediction for highly heterogeneous mixtures. The methodology also allows the analysis of mixtures for which the experimental approach is difficult, such as those including char particle, with the only requirement of carefully measuring the physical properties of the particles.



2021 ◽  
Vol 382 ◽  
pp. 566-572
Author(s):  
C.P. McLaren ◽  
J.P. Metzger ◽  
C.M. Boyce ◽  
C.R. Müller




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