Nucleate Boiling of Dielectric Liquids on Hydrophobic and Hydrophilic Surfaces

2015 ◽  
Author(s):  
Huseyin Bostanci ◽  
Nihal E. Joshua
Keyword(s):  
Heat Transfer ◽  
Performance Enhancement ◽  
Copper Substrate ◽  
Nucleate Boiling ◽  
High Heat ◽  
Copper Surface ◽  
Working Fluid ◽  
High Heat Flux ◽  
Layer By Layer ◽  
Hydrophilic Surfaces

An experimental study was conducted to investigate the effect of hydrophobic, hydrophilic and mixed hydrophobic/hydrophilic surfaces in nucleate boiling heat transfer. A dielectric liquid, HFE-7100, was used as the working fluid in the saturated boiling tests. A total of 12 test samples were used in this study, featuring four types of boiling surfaces with a common copper substrate; (1) plain, smooth copper surface (as reference), (2) hydrophobic patterned or fully-covered surface, (3) hydrophilic patterned or fully-covered surface, and (4) mixed hydrophobic/ hydrophilic patterned surface. All test samples were prepared on 10 mm × 10 mm × 2 mm copper substrates with matching size thick film resistors attached onto the opposite side, to generate heat and simulate high heat flux electronic devices. The fabrication of hydrophobic surfaces involved common photolithography techniques to apply 100 μm thick Teflon layer. Hydrophilic surfaces were prepared by depositing a TiO2 layer through a two-step process involving layer by layer self-assembly (L-B-L) and liquid phase deposition (L-P-D) techniques. Test samples with the mixed hydrophobic/hydrophilic surfaces were obtained by first applying Teflon hydrophobic patterns, and then by covering the remaining substrate area with hydrophilic coating. The effect of pattern and pitch size was investigated by varying the circular pattern dimensions between 40, 100 and 250 μm and corresponding pitch dimensions between 80, 200 and 500 μm. The results indicated that hydrophobic and hydrophilic surfaces have distinct benefits, and mixed hydrophobic/hydrophilic surfaces offer an optimum performance enhancement, providing: (a) early transition to boiling regime with no temperature overshoot at boiling incipience, (b) up to 10.6 kW/m2°C HTC (representing 82% increase), and (c) up to 28 W/cm2 CHF level (representing 47% increase). The studied enhanced surfaces therefore demonstrated a practical surface modification method for heat transfer enhancement in immersion cooling applications.

Nucleate Boiling of Dielectric Liquids on Hydrophobic Patterned Surfaces

2014 ◽  
Author(s):  
Nihal E. Joshua ◽  
Denesh K. Ajakumar ◽  
Huseyin Bostanci
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Nucleate Boiling ◽  
High Heat ◽  
Copper Surface ◽  
Dielectric Liquid ◽  
Working Fluid ◽  
Patterned Surfaces ◽  
High Heat Flux ◽  
Dielectric Liquids

This study experimentally investigated the effect of hydrophobic patterned surfaces in nucleate boiling heat transfer. A dielectric liquid, HFE-7100, was used as the working fluid in the saturated boiling tests. Dielectric liquids are known to have highly-wetting characteristics. They tend to fill surface cavities that would normally trap vapor/gas, and serve as active nucleation sites during boiling. With the lack of these vapor filled cavities, boiling of a dielectric liquid leads to high incipience superheats and accompanying temperature overshoots. Heater samples in this study were prepared by applying a thin Teflon (AF400, Dupont) coating on 1-cm2 smooth copper surfaces following common photolithography techniques. Matching size thick film resistors, attached onto the copper samples, generated heat and simulated high heat flux electronic devices. Tests investigated the heater samples featuring circular pattern sizes between 40–100 μm, and corresponding pitch sizes between 80–200 μm. Additionally, a plain, smooth copper surface was tested to obtain reference data. Based on data, hydrophobic patterned surfaces effectively eliminated the temperature overshoot at boiling incipience, and considerably improved nucleate boiling performance in terms of heat transfer coefficient and critical heat flux over the reference surface. Hydrophobic patterned surfaces therefore demonstrated a practical surface modification method for heat transfer enhancement in immersion cooling applications.

Flow Boiling Enhancement in Microchannels With Diffusion Bonded Wire Mesh

2007 ◽  
Author(s):  
Hailei Wang ◽  
Richard Peterson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
Wire Mesh ◽  
Working Fluid ◽  
High Heat Flux ◽  
Vapor Quality ◽  
Heating Wall

Flow boiling and heat transfer enhancement in four parallel microchannels using a dielectric working fluid, HFE 7000, was investigated. Each channel was 1000 μm wide and 510 μm high. A unique channel surface enhancement technique via diffusion bonding a layer of conductive fine wire mesh onto the heating wall was developed. According to the obtained flow boiling curves for both the bare and mesh channels, the amount of wall superheat was significantly reduced for the mesh channel at all stream-wise locations. This indicated that the nucleate boiling in the mesh channel was enhanced due to the increase of nucleation sites the mesh introduced. Both the nucleate boiling dominated and convective evaporation dominated regimes were identified. In addition, the overall trend for the flow boiling heat transfer coefficient, with respect to vapor quality, was increasing until the vapor quality reached approximately 0.4. The critical heat flux (CHF) for the mesh channel was also significantly higher than that of the bare channel in the low vapor quality region. Due to the fact of how the mesh was incorporated into the channels, no pressure drop penalty was identified for the mesh channels. Potential applications for this kind of mesh channel include high heat-flux electronic cooling systems and various energy conversion systems.

Study on onset of nucleate boiling with screw tube for fusion reactor application

2021 ◽  
Author(s):  
Ji Hwan Lim ◽  
Minkyu Park
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
Transfer Mechanism ◽  
High Heat Flux ◽  
Heat Transfer Mechanism ◽  
System Parameters ◽  
Smooth Tubes

Abstract The onset of nucleate boiling (ONB) is the point at which the heat transfer mechanism in fluids changes and is one of the thermo-hydraulic factors that must be considered when establishing a cooling system operation strategy. Because the high heat flux of several MW/m2, which is loaded within a tokamak, is applied under a one-side heating condition, it is necessary to determine a correlative relation that can predict ONB under special heating conditions. In this study, the ONB of a one-side-heated screw tube was experimentally analyzed via a subcooled flow boiling experiment. The helical nut structure of the screw tube flow path wall allows for improved heat transfer performance relative to smooth tubes, providing a screw tube with a 53.98% higher ONB than a smooth tube. The effects of the system parameters on the ONB heat flux were analyzed based on the changes in the heat transfer mechanism, with the results indicating that the flow rate and degree of subcooling are proportional to the ONB heat flux because increasing these factors improves the forced convection heat transfer and increases the condensation rate, respectively. However, it was observed that the liquid surface tension and latent heat decrease as the pressure increases, leading to a decrease in the ONB heat flux. An evaluation of the predictive performance of existing ONB correlations revealed that most have high error rates because they were developed based on ONB experiments on micro-channels or smooth tubes and not under one-side high heat load conditions. To address this, we used dimensional analysis based on Python code to develop new ONB correlations that reflect the influence of system parameters.

A Numerical Model of a Reciprocating-Mechanism Driven Heat Loop for Two-Phase High Heat Flux Cooling

2016 ◽  
Vol 8 (4) ◽  
Author(s):  
Olubunmi Popoola ◽  
Ayobami Bamgbade ◽  
Yiding Cao
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Numerical Model ◽  
Performance Optimization ◽  
Numerical Study ◽  
High Heat ◽  
Working Fluid ◽  
High Heat Flux ◽  
Two Phase ◽  
Transfer Device

An effective design option for a cooling system is to use a two-phase pumped cooling loop to simultaneously satisfy the temperature uniformity and high heat flux requirements. A reciprocating-mechanism driven heat loop (RMDHL) is a novel heat transfer device that could attain a high heat transfer rate through a reciprocating flow of the two-phase working fluid inside the heat transfer device. Although the device has been tested and validated experimentally, analytical or numerical study has not been undertaken to understand its working mechanism and provide guidance for the device design. The objective of this paper is to develop a numerical model for the RMDHL to predict its operational performance under different working conditions. The developed numerical model has been successfully validated by the existing experimental data and will provide a powerful tool for the design and performance optimization of future RMDHLs. The study also reveals that the maximum velocity in the flow occurs near the wall rather than at the center of the pipe, as in the case of unidirectional steady flow. This higher velocity near the wall may help to explain the enhanced heat transfer of an RMDHL.

scholarly journals Thermal Assessment of Nano-Particulate Graphene-Water/Ethylene Glycol (WEG 60:40) Nano-Suspension in a Compact Heat Exchanger

Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1929 ◽  
Author(s):  
M. Sarafraz ◽  
Mohammad Safaei ◽  
Zhe Tian ◽  
Marjan Goodarzi ◽  
Enio Bandarra Filho ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Ethylene Glycol ◽  
Thermal Performance ◽  
Evaluation Criteria ◽  
High Heat ◽  
Operating Conditions ◽  
Working Fluid ◽  
High Heat Flux ◽  
Micro Channel

In the present study, we report the results of the experiments conducted on the convective heat transfer of graphene nano-platelets dispersed in water-ethylene glycol. The graphene nano-suspension was employed as a coolant inside a micro-channel and heat-transfer coefficient (HTC) and pressure drop (PD) values of the system were reported at different operating conditions. The results demonstrated that the use of graphene nano-platelets can potentially augment the thermal conductivity of the working fluid by 32.1% (at wt. % = 0.3 at 60 °C). Likewise, GNP nano-suspension promoted the Brownian motion and thermophoresis effect, such that for the tests conducted within the mass fractions of 0.1%–0.3%, the HTC of the system was improved. However, a trade-off was identified between the PD value and the HTC. By assessing the thermal performance evaluation criteria (TPEC) of the system, it was identified that the thermal performance of the system increased by 21% despite a 12.1% augmentation in the PD value. Furthermore, with an increment in the fluid flow and heat-flux applied to the micro-channel, the HTC was augmented, showing the potential of the nano-suspension to be utilized in high heat-flux thermal applications.

High Heat Flux Phase Change on Silicon Wick Structures

2012 ◽  
Author(s):  
Qingjun Cai ◽  
Avijit Bhunia ◽  
Yuan Zhao
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Phase Change ◽  
Test Chamber ◽  
Nucleate Boiling ◽  
High Heat ◽  
High Heat Flux ◽  
Maximum Heat ◽  
Wick Structure ◽  
Silicon Pillars

Silicon is the major material in IC manufacture. It has high thermal conductivity and is compatible with precision micro-fabrication. It also has decent thermal expansion coefficient to most semiconductor materials. These characteristics make it an ideally underlying material for fabricating micro/mini heat pipes and their wick structures. In this paper, we focus our research investigations on high heat flux phase change capacity of the silicon wick structures. The experimental wick sample is composed of silicon pillars 320μm in height and 30 ∼ 100μm in diameter. In a stainless steel test chamber, synchronized visualizations and measurements are performed to crosscheck experimental phenomena and data. Using the mono-wick structure with large silicon pillar of 100μm in diameter, the phase change on the silicon wick structure reaches its maximum heat flux at 1,130W/cm2 over a 2mm×2mm heating area. The wick structure can fully utilize the wick pump capability to supply liquid from all 360° directions to the center heating area. In contrast, the large heating area and fine silicon pillars 10μm in diameter significantly reduces liquid transport capability and suppresses generation of nucleate boiling. As a result, phase change completely relies on evaporation, and the CHF of the wick structure is reduced to 180W/cm2. An analytical model based on high heat flux phase change of mono-porous wick structures indicates that heat transfer capability is subjected to the ratio between the wick particle radius and the heater dimensions, as well as vapor occupation ratio of the porous volume. In contrast, phase change heat transfer coefficients of the wick structures essentially reflect material properties of wick structure and mechanism of two-phase interactions within wick structures.

Working Fluid Inventory Effect on Heat Transfer Performance of a Grooved Micro Heat Pipe

2013 ◽  
Vol 589-590 ◽  
pp. 559-564
Author(s):  
Xi Bing Li ◽  
Yun Shi Ma ◽  
Xun Wang ◽  
Ming Li
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Pipe ◽  
Heat Transfer Performance ◽  
Mathematic Model ◽  
High Heat ◽  
Working Fluid ◽  
High Heat Flux ◽  
Transfer Performance ◽  
Flux Concentration

As a highly efficient heat transfer component, a micro heat pipe (MHP) has been widely applied to the situations with high heat flux concentration. However, a MHPs heat transfer performance is affected by many factors, among which, working fluid inventory has great influence on the security, reliability and frost resistance of its heat transfer performance. In order to determine the appropriate working fluid inventory for grooved MHPs, this paper first analyzed the working principle, major heat transfer limits and heat flux distribution law of grooved MHPs in electronic chips with high heat flux concentration, then established a mathematic model for the working fluid inventory in grooved MHPs. Finally, with distilled water being the working fluid, a series of experimental investigations were conducted at different temperatures to test the heat transfer performances of grooved MHPs, which were perfused with different inventories and with different adiabatic section lengths. The experimental results show that when the value of α is roughly within 0.40±0.05, a grooved MHP can acquire its best heat transfer performance, and the working fluid inventory can be determined by the proposed mathematic model. Therefore this study solves the complicated problem of determining appropriate working fluid inventory for grooved MHPs.

Forced Convection Boiling in Microchannels for Improved Heat Transfer

2006 ◽  
Author(s):  
Thomas B. Baummer ◽  
Ebrahim Al-Hajri ◽  
Michael M. Ohadi ◽  
Serguei V. Dessiatoun
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Heat Removal ◽  
High Heat ◽  
Heat Fluxes ◽  
Working Fluid ◽  
High Heat Flux ◽  
Surface Areas ◽  
Feed Pressure ◽  
Wide Range

This paper presents experimental results from research investigating the heat transfer capabilities of microchannel surfaces using a novel force-fed boiling and evaporation technique. The evaporative surfaces being investigated consist of a series of parallel, high-aspect ratio, open topped microchannels. The different sample surfaces vary in channel density, channel aspect ratio, and channel width and have heat transfer surface areas up to ten times their nominal surface areas. Liquid enters the channels of the evaporative surface from above through a developed system of feed channels. This method organizes a liquid-vapor circulation at the boiling surface that results in dissipation of very high heat fluxes in the boiling/thin film evaporation mode. By using the force-fed boiling technique, nominal area heat transfer rates of 100,000 W/m2-K have been achieved with HFE-7100 as the working fluid [1]. In force-fed boiling, the many very short microchannels are working in parallel; therefore the feed pressure and pumping power are very low. This technique may prove valuable to a wide range of heat transfer applications, particularly for heat removal at high heat flux surfaces.

Nonlinear Aspects of High Heat Flux Nucleate Boiling Heat Transfer

1995 ◽  
Vol 117 (4) ◽  
pp. 981-989 ◽  
Author(s):  
P. Sadasivan ◽  
C. Unal ◽  
R. Nelson
Keyword(s):  
Heat Transfer ◽  
Chaotic Behavior ◽  
Period Doubling ◽  
Thermal Conditions ◽  
Nucleate Boiling ◽  
High Heat ◽  
Heat Transfer Process ◽  
High Heat Flux ◽  
Heater Surface ◽  
Nucleation Sites

This paper deals with potential nonlinear effects in nucleate boiling systems as a result of the behavior of individual nucleation sites on the heater surface. This requires detailed microscopic modeling of the surface. A computational model has been formulated for this purpose. The model addresses the three-dimensional transient conduction heat transfer process within the problem domain comprised of the macrolayer and heater. Hydrodynamic effects are represented through boundary conditions. Individual nucleation sites are activated or deactivated depending on the thermal conditions that prevail at the site. The model has been used to examine the behavior of sites on a realistic heater surface. The results indicate that significant spatial and temporal temperature variations can occur on the surface, and that thermal interactions among sites can result in some sites operating intermittently. Surface-averaged temperatures show nonlinear period-doubling behavior. A chaotic case was found. Qualitative comparisons are made to both local instantaneous temperature measurements and recent experiments that showed chaotic behavior. We believe that such nonlinear behavior is one of the reasons that mechanistic predictive capabilities for the boiling process have remained elusive.

Enhanced Boiling Heat Transfer From Micro-Porous Cylindrical Surfaces in Saturated FC-87 and R-123

1997 ◽  
Vol 119 (2) ◽  
pp. 319-325 ◽  
Author(s):  
J. Y. Chang ◽  
S. M. You
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Nucleate Boiling ◽  
High Heat ◽  
Bulk Liquid ◽  
High Heat Flux ◽  
High Flux ◽  
Boiling Enhancement ◽  
Nucleate Boiling Heat Transfer ◽  
Enhanced Boiling

The present research is an experimental study of pool boiling heat transfer from cylindrical heater surfaces immersed in saturated FC-87 and R-123. The baseline heater surfaces tested are plain, integral-fin with 709 fins/m, and commercial enhanced (High-Flux and Turbo-B). In addition, a highly effective micro-scale enhancement coating is applied to the plain and integral-fin surfaces to augment nucleate boiling heat transfer. Experiments are performed to understand the effects of surface micro- and macro-geometries on boiling heat transfer. The boiling performance of the micro-porous enhanced plain and integral-fin surfaces are compared with the High-Flux and the Turbo-B surfaces. At high heat flux conditions, the break down of the bulk liquid feed mechanism reduces boiling enhancement from the cylindrical surfaces.

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