Fuzzy Logic Control System for Micro-Hole Electrical Discharge Machining

Author(s):  
Chen-Chun Kao ◽  
Scott F. Miller ◽  
Albert J. Shih

An advanced micro-hole electrical discharge machining (EDM) system with the adaptive fuzzy logic control and precision piezoelectric stage is developed in this study. A high-speed EDM monitoring system is implemented to measure the gap voltage, current, and ignition delay time, which are used to derive three input parameters, the average gap voltage, deviation of spark ratio, and change of deviation of spark ratio, for the fuzzy logic control. Servo displacement and speed of the piezoelectric stage during each data acquisition cycle are real-time synthesized by the adaptive fuzzy logic controller. Effects of the single and multiple input parameters, ignition delay threshold value, and maximum servo displacement and speed on the EDM drilling process are experimentally studied. Design of experiments (DOE) is applied to investigate the correlation of fuzzy logic control parameters. The optimal EDM parameter values are searched via the genetic algorithm. The optimal search result is experimentally validated. The fuzzy logic EDM control system has demonstrated the efficiency and stability in micro-hole drilling by reducing the frequency of irregular discharges and the drilling time.

Author(s):  
Chen-Chun Kao ◽  
Albert J. Shih ◽  
Scott F. Miller

A microhole electrical discharge machining (EDM) system with adaptive fuzzy logic control and precision piezoelectric stage is developed in this study. A high-speed EDM monitoring system is implemented to measure the gap voltage, current, and ignition delay time, which are used to derive three input parameters—the average gap voltage, deviation in spark ratio, and change in the deviation in spark ratio—for the fuzzy logic control. Servo displacement and speed of the piezoelectric stage during each sampling duration are synthesized in real time by the adaptive fuzzy logic controller. Effects of the single and multiple input parameters, ignition delay threshold value, and maximum servo displacement and speed on the EDM drilling process are experimentally studied. Experimental results show that the fuzzy logic EDM control system yields a much more stable and efficient microhole EDM drilling process.


Author(s):  
Fachrudin Hunaini ◽  
Imam Robandi ◽  
Nyoman Sutantra

Fuzzy Logic Control (FLC) is a reliable control system for controlling nonlinear systems, but to obtain optimal fuzzy logic control results, optimal Membership Function parameters are needed. Therefore in this paper Particle Swarm Optimization (PSO) is used as a fast and accurate optimization method to determine Membership Function parameters. The optimal control system simulation is carried out on the automatic steering system of the vehicle model and the results obtained are the vehicle's lateral motion error can be minimized so that the movement of the vehicle can always be maintained on the expected trajectory


2009 ◽  
Vol 147-149 ◽  
pp. 290-295 ◽  
Author(s):  
Bogdan Broel-Plater ◽  
Stefan Domek ◽  
Arkadiusz Parus

The paper deals with semi-active chatter absorber based on an electrodynamic transducer built around high-energy permanent magnets. Also, a fuzzy logic control system for the absorber control system has been designed. The principal advantage of fuzzy control is the possibility to implement practical experience gained by machine operators in the control algorithm. Hence, the possibility of factoring such quantities, as vibrations experienced by selected points of the machine-tool, and sound emitted by working machine into the analyzed chatter absorber fuzzy control system has been studied in the paper. The control system has been tested by way of simulation with the use of the process and cutting force models.


2021 ◽  
Author(s):  
Oleg Samarin

his study investigates the applicability of fuzzy logic control to high-frame rate stereovision object tracking. The technology developed in this work is based on utilizing a disparity map produced by the Stereovision Tracking System (STS) to identify the object of interest. The coordinates of the object are used by the fuzzy logic control system to provide rotation and focus control for object tracking. The fuzzy logic control was realized as a reconfigurable hardware module and implemented on Virtex-2 FPGA platform of the STS. The fuzzy reasoning was implemented as a reconfigurable look-up table residing in FPGA's internal memory. A set of software tools facilitating creation of loop-up table and reconfiguration of fuzzy logic control system was developed. Finally, the experimental prototype of the system was built and tested.


Jurnal Teknik ◽  
2020 ◽  
Vol 9 (2) ◽  
Author(s):  
Sumardi Sadi

DC motors are included in the category of motor types that are most widely used both in industrial environments, household appliances to children's toys. The development of control technology has also made many advances from conventional control to automatic control to intelligent control. Fuzzy logic is used as a control system, because this control process is relatively easy and flexible to design without involving complex mathematical models of the system to be controlled. The purpose of this research is to study and apply the fuzzy mamdani logic method to the Arduino uno microcontroller, to control the speed of a DC motor and to control the speed of the fan. The research method used is an experimental method. Global testing is divided into three, namely sensor testing, Pulse Width Modulation (PWM) testing and Mamdani fuzzy logic control testing. The fuzzy controller output is a control command given to the DC motor. In this DC motor control system using the Mamdani method and the control system is designed using two inputs in the form of Error and Delta Error. The two inputs will be processed by the fuzzy logic controller (FLC) to get the output value in the form of a PWM signal to control the DC motor. The results of this study indicate that the fuzzy logic control system with the Arduino uno microcontroller can control the rotational speed of the DC motor as desired.


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